Efficient removal of COD, BOD, oil & grease, and turbidity from oil-field produced water via electrocoagulation treatment

The simple design, compactness, simultaneous treatment of multiple contaminants, absence of chemical usage, minimal sludge formation (reducing secondary pollution), low maintenance cost, and versatility to operate in both batch and continuous modes make electrocoagulation (EC) a promising choice for treating various types of industrial wastewater. In this study, EC was employed in batch mode to treat produced water obtained from an oil drilling site, to reuse it for injection purposes in the reservoir. Produced water typically contains high levels of total dissolved solids (TDS), turbidity, chemical oxygen demand (COD), biological oxygen demand (BOD), and oil & grease (O&G) contaminants. High-performing aluminum (Al) electrodes were chosen due to their stability, conductivity, and, most significantly, their high capacity for generating aluminum hydroxide ([Al(OH)₃]ₙ) flocs, which serve as carriers for contaminant capture. This compound has demonstrated remarkable effectiveness in trapping the aforementioned contaminants from produced water under various operating conditions, including the number of electrodes, supplied current, and electrode configuration (bipolar and monopolar). The impact of several factors, including the number of electrodes (varying from 4 to 8), current density (varying as 16, 79, 158 A/m2), and electrode configuration (bipolar and monopolar), was studied at room temperature and 250 rpm agitation speed. Initial turbidity, COD, BOD, and O&G concentrations were measured at 38 NTU, 700.7 ppm, 120 ppm, and 32.8 ppm, respectively. The EC treatment exhibited removal efficiencies of 51% for TDS, 85% for turbidity, 78% for COD, 80% for BOD, and 85% for O&G using a monopolar configuration with 8 electrodes, and 59% for TDS, 90% for turbidity, 85% for COD, 84% for BOD, and 86% for O&G using a bipolar configuration with eight electrodes. Additionally, cost estimation, considering electrode dissolution rate and power requirements, was conducted for the operation of both configurations.

Application of integrated extremophilic (halo-alkalo-thermophilic) bacterial consortium in the degradation of petroleum hydrocarbons and treatment of petroleum refinery wastewater under extreme condition

Degradation of petroleum hydrocarbon under extreme conditions such as high salinity, temperature and pH was difficult due to unavailability of potential bacterial strains. The present study details the efficiency of extremophilic bacterial consortium in biodegradation of different petroleum hydrocarbons and treatment of petroleum refinery wastewater under extreme condition. Extreme condition for the degradation of petroleum hydrocarbons was optimized at 8% salinity, pH-10 and temperature-60 °C. The consortium recorded complete degradation of low molecular weight (LMW) petroleum hydrocarbons (200 ppm) such as anthracene, phenanthrene, fluorene and naphthalene in 8 days under optimized extreme condition. High molecular weight (HMW) hydrocarbons such as pyrene (100 ppm), benzo(e)pyrene (20 ppm), benzo(k)fluoranthene (20 ppm) and benzo(a)pyrene (20 ppm), revealed 93%, 60%, 55% and 51% degradation by the extremophilic consortium under optimized extreme condition. The extremophilic consortium mineralized fluorene (61%) at high saline condition up to 24%. Addition of yeast extract potently accelerated the biodegradation under extreme condition. Treatment of petroleum refinery wastewater in continuous stirred tank reactor recorded 92% COD removal with complete removal of LMW hydrocarbons in 16 days and 91% of HMW hydrocarbons in 32 days under extreme condition. The hydrocarbons degrading extremophilic consortium possessed Ochrobactrum, Bacillus, Marinobacter, Pseudomonas, Martelella, Stenotrophomonas and Rhodococcus.

Treatment of petrochemical wastewater and produced water from oil and gas

Wastewater in petrochemical processes and produced water from oil and gas production remain a challenge for the industry to minimize their impact on the environment. Recent research and development of treatment technologies for petrochemical wastewater and produced water from oil and gas industries published in 2018 were summarized in this annual review. Great efforts and progresses were made in various treatment options, including membrane processes, advanced oxidation, biological systems, adsorption, coagulation, and combined processes. PRACTITIONER POINTS: Treatment technologies for petrochemical wastewater are reviewed. Research development in produced water from oil and gas industries is summarized. Reviewed technologies include traditional, advanced, and innovative processes.