Truly combining the advantages of polymeric and zeolite membranes for gas separations

Mixed-matrix membranes (MMMs) have been investigated to render energy-intensive separations more efficiently by combining the selectivity and permeability performance, robustness, and nonaging properties of the filler with the easy processing, handling, and scaling up of the polymer. However, truly combining all in one single material has proven very challenging. In this work, we filled a commercial polyimide with ultrahigh loadings of a high-aspect ratio, CO₂-philic Na-SSZ-39 zeolite with a three-dimensional channel system that precisely separates gas molecules. By carefully designing both zeolite and MMM synthesis, we created a gas-percolation highway across a flexible and aging-resistant (more than 1 year) membrane. The combination of a CO₂-CH₄ mixed-gas selectivity of ~423 and a CO₂ permeability of ~8300 Barrer outperformed all existing polymer-based membranes and even most zeolite-only membranes.

Sulfonated-Recycled-PEEK as Matrix of Water Vapor Adsorbent SAPO-34 Based Composite Coatings for Adsorption Heat Pumps: Mechanical and Thermochemical Characterization

In this work, a composite adsorbent coating constituted by high SAPO 34 content and a sulfonated recycled poly (ether ether ketone) was investigated for adsorption heat pump technology. Specifically, the effect of polymer recycling on mechanical and thermal properties, as well as on water vapor adsorption and desorption performance, has been investigated. The degree of sulfonation obtained after 48 h of reaction remained approximately unaltered. The degradation of the polymer due to recycling anticipates the degradation of the C-C bonds of the polymer by about 20 °C without affecting the temperature at which the sulfonic groups degrade. From the mechanical point of view, the coating containing 90% zeolite, due to the use of recycled PEEK, evidenced a worsening of only 11.8% in scratch resistance compared to the virgin one, whereas the adhesive strength exhibited an increase of about 23.2% due to better miscibility of the sulfonated recycled polymer. Adsorption/desorption isobars show an almost similar adsorption capacity of the coating produced with recycled polymer compared to the virgin one, confirming that the water vapor diffusion is not hindered by the polymer matrix during the adsorption/desorption process.

A systematic review of the molecular simulation of hybrid membranes for performance enhancements and contaminant removals

Number of research on molecular simulation and design has emerged recently but there is currently a lack of review to present these studies in an organized manner to highlight the advances and feasibility. This paper aims to review the development, structural, physical properties and separation performance of hybrid membranes using molecular simulation approach. The hybrid membranes under review include ionic liquid membrane, mixed matrix membrane, and functionalized hybrid membrane for understanding of the transport mechanism of molecules through the different structures. The understanding of molecular interactions, and alteration of pore sizes and transport channels at atomistic level post incorporation of different components in hybrid membranes posing impact to the selective transport of desired molecules are also covered. Incorporation of molecular simulation of hybrid membrane in related fields such as carbon dioxide (CO₂) removal, wastewater treatment, and desalination are also reviewed. Despite the limitations of current molecular simulation methodologies, i.e., not being able to simulate the membrane operation at the actual macroscale in processing plants, it is still able to demonstrate promising results in capturing molecule behaviours of penetrants and membranes at full atomic details with acceptable separation performance accuracy. From the review, it was found that the best performing ionic liquid membrane, mixed matrix membrane and functionalized hybrid membrane can enhance the performance of pristine membrane by 4 folds, 2.9 folds and 3.3 folds, respectively. The future prospects of molecular simulation in hybrid membranes are also presented. This review could provide understanding to the current advancement of molecular simulation approach in hybrid membranes separation. This could also provide a guideline to apply molecular simulation in the related sectors.

Mechano-Chemical Properties of Electron Beam Irradiated Polyetheretherketone

In this study, the mechano-chemical properties of aromatic polymer polyetheretherketone (PEEK) samples, irradiated by high energy electrons at 200 and 400 kGy doses, were investigated by Nanoindentation, Brillouin light scattering spectroscopy and Fourier-transform infrared spectroscopy (FTIR). Irradiating electrons penetrated down to a 5 mm depth inside the polymer, as shown numerically by the monte CArlo SImulation of electroN trajectory in sOlids (CASINO) method. The irradiation of PEEK samples at 200 kGy caused the enhancement of surface roughness by almost threefold. However, an increase in the irradiation dose to 400 kGy led to a decrease in the surface roughness of the sample. Most likely, this was due to the processes of erosion and melting of the sample surface induced by high dosage irradiation. It was found that electron irradiation led to a decrease of the elastic constant C₁₁, as well as a slight decrease in the sample’s hardness, while the Young’s elastic modulus decrease was more noticeable. An intrinsic bulk property of PEEK is less radiation resistance than at its surface. The proportionality constant of Young’s modulus to indentation hardness for the pristine and irradiated samples were 0.039 and 0.038, respectively. In addition, a quasi-linear relationship between hardness and Young’s modulus was observed. The degradation of the polymer’s mechanical properties was attributed to electron irradiation-induced processes involving scission of macromolecular chains.

CO2 separation by supported liquid membranes synthesized with natural deep eutectic solvents

Betaine-based natural deep eutectic solvents (NADESs), a new class of green solvents, were immobilized into a porous polyvinylidene fluoride (PVDF) support and evaluated for the separation of CO₂ from CO₂/N₂ and CO₂/CH₄ mixtures. Two types of NADESs were synthesized by mixing betaine (hydrogen bond acceptor-HBA) with malic acid and tartaric acid (hydrogen bond donors-HBD) respectively. FTIR and Raman spectroscopy were studied to confirm the synthesis and purity of the NADESs. The thermal strength of the NADESs was investigated using thermogravimetric analysis. The gas permeation results of the fabricated NADES-based-supported liquid membranes (NADES-SLMs) showed that the permeability of CO₂ increased from 25.55 to 29.33 Barrer on substitution of hydrogen bond donor from tartaric acid to malic acid. Similarly, the ideal CO₂/CH₄ selectivity varied from 51.1 to 56.4 as tartaric acid was replaced by malic acid as the HBD. The performance of NADES-SLMs was compared with the competing imidazolium-based-supported ionic liquid membranes, and proved NADES-SLMs as a promising alternative considering their green potential and comparable gas separation performance. The current effort for the exploitation of NADESs into PVDF membranes in this study is expected to open new routes for the efficient separation of CO₂ from the industrial gas mixture.

[EMIM][Tf2N]-Modified Silica as Filler in Mixed Matrix Membrane for Carbon Dioxide Separation

This study focuses on the effect of modified silica fillers by [EMIN][Tf₂N] via physical adsorption on the CO₂ separation performance of a mixed matrix membrane (MMM). The IL-modified silica was successfully synthesized as the presence of fluorine element was observed in both Fourier transform infrared spectroscopy (FTIR) and X-ray photoelectron spectrometer (XPS) analyses. The prepared MMMs with different loadings of the IL-modified silica were then compared with an unmodified silica counterpart and neat membrane. The morphology of IL-modified MMMs was observed to have insignificant changes, while polymer chains of were found to be slightly more flexible compared to their counterpart. At 2 bar of operating pressure, a significant increase in performance was observed with the incorporation of 3 wt% Sil-IL fillers compared to that of pure polycarbonate (PC). The permeability increased from 353 to 1151 Barrer while the CO₂/CH₄ selectivity increased from 20 to 76. The aforementioned increment also exceeded the Robeson upper bound. This indicates that the incorporation of fillers surface-modified with ionic liquid in an organic membrane is worth exploring for CO₂ separation.

Tuning of Nano-Based Materials for Embedding Into Low-Permeability Polyimides for a Featured Gas Separation

Several concepts of membranes have emerged, aiming at the enhancement of separation performance, as well as some other physicochemical properties, of the existing membrane materials. One of these concepts is the well-known mixed matrix membranes (MMMs), which combine the features of inorganic (e.g., zeolites, metal–organic frameworks, graphene, and carbon-based materials) and polymeric (e.g., polyimides, polymers of intrinsic microporosity, polysulfone, and cellulose acetate) materials. To date, it is likely that such a concept has been widely explored and developed toward low-permeability polyimides for gas separation, such as oxydianiline (ODA), tetracarboxylic dianhydride–diaminophenylindane (BTDA-DAPI), m-phenylenediamine (m-PDA), and hydroxybenzoic acid (HBA). When dealing with the gas separation performance of polyimide-based MMMs, these membranes tend to display some deficiency according to the poor polyimide–filler compatibility, which has promoted the tuning of chemical properties of those filling materials. This approach has indeed enhanced the polymer–filler interfaces, providing synergic MMMs with superior gas separation performance. Herein, the goal of this review paper is to give a critical overview of the current insights in fabricating MMMs based on chemically modified filling nanomaterials and low-permeability polyimides for selective gas separation. Special interest has been paid to the chemical modification protocols of the fillers (including good filler dispersion) and thus the relevant experimental results provoked by such approaches. Moreover, some principles, as well as the main drawbacks, occurring during the MMM preparation are also given.

Progress on Incorporating Zeolites in Matrimid®5218 Mixed Matrix Membranes towards Gas Separation

Membranes, as perm-selective barriers, have been widely applied for gas separation applications. Since some time ago, pure polymers have been used mainly for the preparation of membranes, considering different kinds of polymers for such preparation. At this point, polyimides (e.g., Matrimid^®5218) are probably one of the most considered polymers for this purpose. However, the limitation on the performance relationship of polymeric membranes has promoted their enhancement through the incorporation of different inorganic materials (e.g., zeolites) into their matrix. Therefore, the aim of this work is to provide an overview about the progress of zeolite embedding in Matrimid^®5218, aiming at the preparation of mixed matrix membranes for gas separation. Particular attention is paid to the relevant experimental results and current findings. Finally, we describe the prospects and future trends in the field.