Compatibilization of the poly(lactic acid)/poly(propylene carbonate) blends through in situ formation of poly(lactic acid)-b -poly(propylene carbonate) copolymer

Degradation of Polylactic Acid/Polypropylene Carbonate Films in Soil and Phosphate Buffer and Their Potential Usefulness in Agriculture and Agrochemistry

Blends of poly(lactic acid) (PLA) with poly(propylene carbonate) (PPC) are currently in the phase of intensive study due to their promising properties and environmentally friendly features. Intensive study and further commercialization of PPC-based polymers or their blends, as usual, will soon face the problem of their waste occurring in the environment, including soil. For this reason, it is worth comprehensively studying the degradation rate of these polymers over a long period of time in soil and, for comparison, in phosphate buffer to understand the difference in this process and evaluate the potential application of such materials toward agrochemical and agricultural purposes. The degradation rate of the samples was generally accompanied by weight loss and a decrease in molecular weight, which was facilitated by the presence of PPC. The incubation of the samples in the aqueous media yielded greater surface erosions compared to the degradation in soil, which was attributed to the leaching of the low molecular degradation species out of the foils. The phytotoxicity study confirmed the no toxic impact of the PPC on tested plants, indicating it as a "green" material, which is crucial information for further, more comprehensive study of this polymer toward any type of sustainable application.

Improvement of properties of polylactic acid/polypropylene carbonate blends using epoxy soybean oil as an efficient compatibilizer

Epoxidized soybean oil (ESO) was used as a compatibilizer and blended with polylactic acid (PLA) and polypropylene carbonate (PPC) resin to prepare a series of PLA/PPC/ESO blends with varying compositions. The influence of the variation in the amount of ESO added to the blend system on the thermal properties, optical properties, rheological properties, mechanical properties, and microscopic morphology of the blends was studied. The research indicates that ESO can react with PLA and PPC to form a chemical bond interface, which improves the compatibility of PLA and PPC to a certain extent. With the increase in the amount of ESO added to the blend (1- 5 phr), the complete decomposition temperature, storage modulus, loss modulus, complex viscosity, notched impact strength, and elongation at break of the blend all show a trend of continuous increase. At the same time, the melt flow rate, light transmittance, and tensile strength of the blend do not show significant fluctuations. When the amount of ESO in the system is 5 phr, compared with the PLA/PPC blend, the notched impact strength and elongation at break of the PLA/PPC/ESO blend increase from 4270.3 J/m2, 43.89 % to 8560.4 J/m2, 211.28 %, respectively, and its tensile strength and transmittance still remain around 63 MPa, 92 %. This improves the toughness of the blend while maintaining its rigidity, demonstrating excellent mechanical and optical properties. At this time, the microscopic morphology of the fracture surface of the impact sample also shows obvious characteristics of tough fracture. However, when the amount of ESO added to the blend is excessive (6 phr), the compatibility of the blending system decreases, which will degrade the performance of the blending material and ultimately destroy the phase morphology of the blend and reduce its mechanical properties.

Crystallinity, Rheology, and Mechanical Properties of Low-/High-Molecular-Weight PLA Blended Systems

As semi-crystalline polyester (lactic acid) (PLA) is combined with other reinforcing materials, challenges such as phase separation, environmental pollution, and manufacturing difficulties could hinder the benefits of PLA, including complete biodegradability and strong mechanical properties. In the present investigation, melt blending is utilized to establish a mixture of low- and high-molecular-weight polylactic acids (LPLA and HPLA). The crystallinity, rheology, and mechanical properties of the combination were analyzed using rotational rheometry, differential scanning calorimetry, X-ray diffraction, polarized optical microscopy, scanning electron microscopy, and universal testing equipment. The results demonstrate compatibility between LPLA and HPLA. Moreover, an increase in LPLA concentration leads to a decrease in the crystallization rate, spherulite size, fractional crystallinity, and XRD peak intensity during isothermal crystallization. LPLA acts as a diluent during isothermal crystallization, whereas HPLA functions as a nucleating agent in the non-isothermal crystallization process, promoting the growth of LPLA crystals and leading to co-crystallization. The blended system with a 5% LPLA mass fraction exhibits the highest tensile strength and enhances rheological characteristics. By effectively leveraging the relationship between various molecular weights of PLA's mechanical, rheological, and crystallization behavior, this scrutiny improves the physical and mechanical characteristics of the material, opening up new opportunities.

Ternary Blends from Biological Poly(3-hydroxybutyrate-co-3-hydroxyhexanoate), Poly(propylene carbonate) and Poly(vinyl acetate) with Balanced Properties

Poly(3-hydroxybutyrate-co-3-hydroxyhexanoate) (PHBH) has gained significant attention because of its biodegradability and sustainability. However, its expanded application in some fields is limited by the brittleness and low melt viscoelasticity. In this work, poly(vinyl acetate) (PVAc) was introduced into PHBH/poly(propylene carbonate) (PPC) blends via melt compounding with the aim of obtaining a good balance of properties. Dynamic mechanical analysis results suggested that PPC and PHBH were immiscible. PVAc was miscible with both a PHBH matrix and PPC phase, while it showed better miscibility with PHBH than with PPC. Therefore, PVAc was selectively localized in a PHBH matrix, reducing interfacial tension and refining dispersed phase morphology. The crystallization rate of PHBH slowed down, and the degree of crystallinity decreased with the introduction of PPC and PVAc. Moreover, the PVAc phase significantly improved the melt viscoelasticity of ternary blends. The most interesting result was that the remarkable enhancement of toughness for PHBH/PPC blends was obtained by adding PVAc without sacrificing the strength markedly. Compared with the PHBH/PPC blend, the elongation at the break and yield strength of the PHBH/PPC/10PVAc blend increased by 1145% and 7.9%, respectively. The combination of high melt viscoelasticity, toughness and strength is important for the promotion of the practical application of biological PHBH.

The Effect of Epoxidized Soybean Oil on the Physical and Mechanical Properties of PLA/PBAT/PPC Blends by the Reactive Compatibilization

Poly (lactic acid) (PLA)/poly (butylene adipate-co-terephthalate) (PBAT)/poly (propylene carbonate) (PPC) multi-phase blends were prepared by melt processing technique under the presence of compatibilizer with various composition. The effect on the physical and the mechanical property with/without ESO was characterized with spectrophotometric analysis, mechanical properties, thermal properties, rheological properties and barrier properties, and the structure-properties relationship was assessed. ​​The functional groups of PPC were found to effective to improve an interaction with carboxyl/hydroxyl group of PLA/PBAT binary blends to enhance the mechanical and physical properties on multi-phase blend system. The presence of PPC in PLA/PBAT blend affected the reduction of voids on the interface phase resulting in enhancing the oxygen barrier properties. With addition of ESO, the compatibility of ternary blend was found to be enhanced since the epoxy group of ESO reacted with the carboxyl/hydroxyl group of PLA, PBAT, and PPC, and under the condition with critical content of 4 phr of ESO, the elongation behavior dramatically increased as compared to that of blends without ESO while affecting reduction of oxygen barrier properties. The effect of ESO as a compatibilizer was clearly observed from the overall performances of ternary blends, and the potential feasibility of the PLA/PBAT/PPC ternary blends as packaging materials was confirmed at this study.

Effect of Different Comonomers Added to Graft Copolymers on the Properties of PLA/PPC/PLA-g-GMA Blends

The melt-free radical grafting of glycidyl methacrylate (GMA) onto poly (lactic acid) (PLA) with styrene (St), α-methylstyrene (AMS), and epoxy resin (EP) as comonomers in a twin-screw extruder was used to prepare PLA-g-GMA graft copolymers. The prepared graft copolymers were then used as compatibilizers to prepare PLA/PPC/PLA-g-GMA blends by melt blending with PLA and polypropylene carbonate (PPC), respectively. The effects of different comonomers in the PLA-g-GMA graft copolymers on the thermal, rheological, optical, and mechanical properties and microstructure of the blends were studied. It was found that the grafting degree of PLA-g-GMA graft copolymers was increased to varying degrees after the introduction of comonomers in the PLA-g-GMA grafting reaction system. When St was used as the comonomer, the grafting degree of the PLA-g-GMA graft copolymer increased most significantly, from 0.8 to 1.6 phr. St as a comonomer also most improved the compatibility between PLA and PPC, and the haze of the blends was reduced while maintaining high transmittance. In addition, the PLA-g-GMA graft copolymer with the introduction of St as a comonomer significantly improved the impact toughness of the blends, while the thermal stability and tensile strength of the blends remained largely unchanged.

Crystallization, Structure and Significantly Improved Mechanical Properties of PLA/PPC Blends Compatibilized with PLA-PPC Copolymers Produced by Reactions Initiated with TBT or TDI

Poly (lactic acid) (PLA)-Poly (propylene carbonate) (PPC) block copolymer compatibilizers are produced in incompatible 70wt%PLA/PPC blend by initiating transesterification with addition of 1% of tetra butyl titanate (TBT) or by chain extension with addition of 2% of 2,4-toluene diisocyanate (TDI). The above blends can have much better mechanical properties than the blend without TBT and TDI. The elongation at break is dramatically larger (114% with 2% of TDI and 60% with 1% of TBT) than the blend without TDI and TBT, with a slightly lower mechanical strength. A small fraction of the copolymer is likely formed in the PLA/PPC blend with addition of TBT, and a significant amount of the copolymer can be made with addition of TDI. The copolymer produced with TDI has PPC as a major content (~70 wt%) and forms a miscible interphase with its own Tg. The crystallinity of the blend with TDI is significantly lower than the blend without TDI, as the PLA blocks of the copolymer in the interphase is hardly to crystallize. The average molecular weight increases significantly with addition of TDI, likely compensating the lower mechanical strength due to lower crystallinity. Material degradation can occur with addition of TBT, but it is very limited with 1% of TBT. However, compared with the blends without TBT, the PLA crystallinity of the blend with 1%TBT increases sharply during the cooling process, which likely compensates the loss of mechanical strength due to the slightly material degradation. The added TDI does not have any significant impact on PLA lamellar packing, but the addition of TBT can make PLA lamellar packing much less ordered, presumably resulted from much smaller PPC domains formed in the blend due to better compatibility.

Quantitative analyses of products from chemical recycling of polylactide (PLA) by alcoholysis with various alcohols and their applications as healable lactide-based polyurethanes

Chemical recycling is a promising approach for converting post-consumer bio-plastics, especially polyesters, into small-sized starting materials for other value-added products. In this work, a process for alcoholysis of polylactide (PLA) by various alcohols has been developed. The products are then employed as bio-based polyols in the production of highly elastic polyurethanes (PUs) with self-healing properties. Various alcohols with three carbons in the structure but different numbers and nature of hydroxyl groups, i.e., 1,3-propanediol (PDO), propylene glycol (PG), and glycerol (Gly), were employed in the alcoholysis reaction with tetrabutyl orthotitanate (TBT) as a catalyst, using a microwave reactor. Standard quantitative and qualitative analysis techniques have been developed for the characterization of the alcoholyzed PLA products, in terms of compositions, reaction yields, and structural fractions, by employing ATR-FTIR, 2D-NMR, ¹H NMR, and GC-MS spectroscopy. A mixture of hydroxyl-capped lactate sequences with different lengths was achieved as alcoholyzed PLA products, which are classified as mono-lactates, dilactates, and poly-lactates. The smallest mono-lactate is a major product for all systems, indicating that the developed process, which employs a microwave reactor, has high efficiency in the cleaving of ester bonds in long PLA chains (also at short reaction times). The yield of the mono-lactates decreases when the PLA/alcohol feed ratios were changed from 1:1 to 4:1 wt/wt, while those of the dilactates and poly-lactates increase. At similar PLA/alcohol feed ratios, the reactivity of different hydroxyls in the cleaving of the ester bonds of PLA is compared by examining the compositions of the alcoholyzed products generated when different numbers and nature of hydroxyls participate in the reaction (nucleophilicity and functionality). This provides insights into the reaction mechanisms, which are essential in determining the reaction conditions for effectively designing a process to obtain products with specific structures and properties for further use in specific applications. Additionally, lactide can be directly obtained from the alcoholysis reaction, whose content is strongly dependent on the PLA/alcohol feed ratios. The products obtained from the PG reaction was selected as a potential candidate for use as the polyol starting material for preparing highly-elastic PUs. The resulting PU products show a low modulus comparable to rubber materials, with high elongation at break, which is suitable for use as toughness-enhancement agents for other polyesters, or as functional biomaterials. The materials exhibit excellent healing property, and further enhancements in the tensile strength and modulus after heat treatments.

Effect of blending procedures and reactive compatibilizers on the properties of biodegradable poly(butylene adipate-co-terephthalate)/poly(lactic acid) blends

The effect of Joncryl ADR®-4368 (abbreviated ADR) and dicumyl peroxide (DCP) on poly(butylene adipate-co-terephthalate) (PBAT)/poly(lactic acid) (PLA) blend was investigated. Two different blending procedures were adopted: (1) one-step blending of all components for 8 min; (2) premixing of PBAT and ADR (or DCP) for 4 min followed by addition of PLA blending for 4 min. ADR and DCP were effective compatibilizers for the PBAT/PLA blend by one-step blending which were confirmed by improving the phase interface between PBAT and PLA, decreasing the dispersed phase size, increasing the elasticity, viscosity and tensile strength. Moreover, the addition of ADR into PBAT/PLA blend by two-step blending was more efficient than the one-step blending based on refined morphology and further increased tensile properties. The two-step blending was beneficial to produce a larger amount of PBAT-graft-PLA (PBAT-g-PLA) copolymers at the phase interface. However, DCP was added to the PBAT/PLA blend by the two-step blending which showed lower properties than one-step blending. DCP triggered free branching reactions in a fast way. Based on the character of compatibilizers, choosing properly blending procedures can enlarge the tensile properties. These results would be interesting for industrial polymer materials, and may be importance to the wider practical application of PBAT/PLA blends.

Super-Toughed PLA Blown Film with Enhanced Gas Barrier Property Available for Packaging and Agricultural Applications

Polylactic acid (PLA) holds enormous potential as an alternative to the ubiquitous petroleum-based plastics to be used in packaging film and agricultural film. However, the poor viscoelastic behavior and its extremely low melt strength means it fails to meet the requirements in film blowing processing, which is the most efficient film processing method with the lowest costs. Also, the PLA’s brittleness and insufficient gas barrier properties also seriously limit PLA’s potential application as a common film material. Herein, special stereocomplex (SC) networks were introduced to improve the melt strength and film blowing stability of PLA; polyethylene glycol (PEG) was introduced to improve PLA’s toughness and gas barrier properties. Compared with neat poly(l-lactide) acid (PLLA), modified PLA is stable in the film blowing process and its film elongation at break increases more than 18 times and reaches over 250%, and its O₂ permeability coefficient decreased by 61%. The resulting film material also has good light transmittance, which has great potential for green packaging applications, such as disposable packaging and agricultural films.