Assessment of compatibilization efficiency of SEBS in the PP/PS blend

Lightweight and High Impact Toughness PP/PET/POE Composite Foams Fabricated by In Situ Nanofibrillation and Microcellular Injection Molding

Polypropylene (PP) has become the most promising and candidate material for fabricating lightweight products. Microcellular injection molding (MIM) is a cost-effective technology for manufacturing porous plastic products. However, it is still challenging to fabricate high-performance PP microcellular components. Herein, we reported an efficient strategy to produce lightweight and high impact toughness foamed PP/polyethylene terephthalate (PET)/polyolefin-based elastomer (POE) components by combining in situ fibrillation (INF) and MIM technologies. First, the INF composite was prepared by integrating twin-screw compounding with melt spinning. SEM analysis showed PET nanofibrils with a diameter of 258 nm were achieved and distributed uniformly in the PP due to the POE's inducing elaboration effect. Rheological and DSC analysis demonstrated PET nanofibrils pronouncedly improved PP's viscoelasticity and crystal nucleation rate, respectively. Compared with PP foam, INF composite foam showed more stretched cells in the skin layer and refined spherical cells in the core layer. Due to the synergistic toughening effect of PET nanofibrils and POE elastic particles, the impact strength of INF composite foams was 295.3% higher than that of PP foam and 191.2% higher than that of melt-blended PP/PET foam. The results gathered in this study reveal potential applications for PP based INF composite foams in the manufacturing of lightweight automotive products with enhanced impact properties.

The Effects of Copolymer Compatibilizers on the Phase Structure Evolution in Polymer Blends-A Review

This paper summarizes the results of studies describing the effect of block and graft copolymers on the phase structure formation and evolution in immiscible polymer blends. The main phenomenological rules for prediction of the copolymer compatibilization efficiency are briefly described and compared with selected experimental data. The results of the theories of equilibrium distribution of a copolymer between the blend interface and the bulk phases and its effect on the blend interfacial tension are summarized. The theories of the compatibilizer effect on the droplet breakup in flow are analyzed. The mechanisms of the copolymer effect on the coalescence of droplets in flow are compared and their effect on the droplet size is shown. The problems of reliable description of the effect of a copolymer on the coalescence in quiescent state are presented. Obstacles to derivation of a realistic theory of the copolymer effect on the competition between the droplet breakup and coalescence are discussed. Selected experimental data are compared with the theoretical results.

DPD Study on the Interfacial Properties of PEO/PEO-PPO-PEO/PPO Ternary Blends: Effects of Pluronic Structure and Concentration

Using the method of dissipative particle dynamics (DPD) simulations, we investigated the interfacial properties of PEO/PEO-PPO-PEO/PPO ternary blends composed of the Pluronics L64(EO₁₃PO₃₀EO₁₃), F68(EO₇₆PO₂₉EO₇₆), F88(EO₁₀₄PO₃₉EO₁₀₄), or F127(EO₁₀₆PO₇₀EO₁₀₆) triblock copolymers. Our simulations show that: (i) The interfacial tensions (γ) of the ternary blends obey the relationship γF68 < γL64 < γF88 < γF127, which indicates that triblock copolymer F68 is most effective in reducing the interfacial tension, compared to L64, F88, and F127; (ii) For the blends of PEO/L64/PPO and the F64 copolymer concentration ranging from c_cp = 0.2 to 0.4, the interface exhibits a saturation state, which results in the aggregation and micelle formation of F64 copolymers added to the blends, and a lowered efficiency of the L64 copolymers as a compatibilizer, thus, the interfacial tension decreases slightly; (iii) For the blends of PEO/F68/PPO, elevating the Pluronic copolymer concentration can promote Pluronic copolymer enrichment at the interfaces without forming the micelles, which reduces the interfacial tension significantly. The interfacial properties of the blends contained the PEO-PPO-PEO triblock copolymer compatibilizers are, thus, controlled by the triblock copolymer structure and the concentration. This work provides important insights into the use of the PEO-PPO-PEO triblock copolymer as compatibilizers in the PEO and PPO homopolymer blend systems.

Effects of Repulsion Parameter and Chain Length of Homopolymers on Interfacial Properties of An/Ax/2BxAx/2/Bm Blends: A DPD Simulation Study

We explored the effects of the repulsion parameter (aAB) and chain length (N_HA or N_HB) of homopolymers on the interfacial properties of A_n/A_x/2B_xA_x/2/B_m ternary polymeric blends using dissipative particle dynamics (DPD) simulations. Our simulations show that: (i) The ternary blends exhibit the significant segregation at the repulsion parameter (aAB = 40). (ii) Both the interfacial tension and the density of triblock copolymer at the center of the interface increase to a plateau with increasing the homopolymer chain length, which indicates that the triblock copolymers with shorter chain length exhibit better performance as the compatibilizers for stabilizing the blends. (iii) For the case of N_HA = 4 (chain length of homopolymers A_n) and N_HB (chain length of homopolymers B_m) ranging from 16 to 64, the blends exhibit larger interfacial widths with a weakened correlation between bead A_n and B_m of homopolymers, which indicates that the triblock copolymer compatibilizers (A_x/2B_xA_x/2) show better performance in reducing the interfacial tension. The effectiveness of triblock copolymer compatibilizers is, thus, controlled by the regulation of repulsion parameters and the homopolymer chain length. This work raises important considerations concerning the use of the triblock copolymer as compatibilizers in the immiscible homopolymer blend systems.

Dissipative Particle Dynamics Study on Interfacial Properties of Symmetric Ternary Polymeric Blends

We investigated the interfacial properties of symmetric ternary A_n/A_mB_m/B_n and A_n/A_m/2B_mA_m/2/B_n polymeric blends by means of dissipative particle dynamics (DPD) simulations. We systematically analyzed the effects of composition, chain length, and concentration of the copolymers on the interfacial tensions, interfacial widths, and the structures of each polymer component in the blends. Our simulations show that: (i) the efficiency of the copolymers in reducing the interfacial tension is highly dependent on their compositions. The triblock copolymers are more effective in reducing the interfacial tension compared to that of the diblock copolymers at the same chain length and concentration; (ii) the interfacial tension of the blends increases with increases in the triblock copolymer chain length, which indicates that the triblock copolymers with a shorter chain length exhibit a better performance as the compatibilizers compared to that of their counterparts with longer chain lengths; and (iii) elevating the triblock copolymer concentration can promote copolymer enrichment at the center of the interface, which enlarges the width of the phase interfaces and reduces the interfacial tension. These findings illustrate the correlations between the efficiency of copolymer compatibilizers and their detailed molecular parameters.

Effect of Different Compatibilization Systems on the Rheological, Mechanical and Morphological Properties of Polypropylene/Polystyrene Blends

The influence of reactive processing, non reactive and reactive copolymers on immiscible polypropylene (PP)–polystyrene (PS) blends with varying PS concentrations (10 wt.% and 25 wt.%) was evaluated by mechanical (tensile and tensile impact), rheological (melt flow rate, extensional and dynamic rheology) and morphological (scanning electron microscopy) analysis. As an extended framework of the study, the creation of a link to industrial applicable processing conditions as well as an economically efficient use of compatibilzing agent were considered. For radical processed blends, a high improvement in melt strength was observed while non reactive copolymers exhibited a pronounced increase in toughness and ductility correlated with overall best phase homogeneity. Conversely, the influence of the reactive copolymer was quite different for the varied PS concentrations not allowing the assumption of a specific trend for resulting blend properties, but nevertheless in the case of a lower PS concentration the tensile impact strength exceeded the value of virgin PP. Since PS and PP are widely used, the findings of this work could not only be relevant for the generation of more versatile blends compared to virgin components but also for recycling purposes, allowing the enhancement of specific properties facilitating the production of more valuable secondary materials.

From Disposal to Technological Potential: Reuse of Polypropylene Waste from Industrial Containers as a Polystyrene Impact Modifier

The practice of recycling over the years has been increasingly encouraged, with the aim being the manufacturing of materials that contribute to sustainable development. In light of this, the present work evaluated the potential of mixtures of polystyrene (PS)/recycled copolymer polypropylene (PPr), using styrene-(ethylene/butylene)-styrene (SEBS) as a compatibilizing agent. Initially, the mixtures were prepared in a co-rotational twin-screw extruder, and, afterwards, the extruded granules were molded by injection. The properties of torque rheometry, impact strength, tensile properties, differential scanning calorimetry (DSC), heat deflection temperature (HDT), and scanning electron microscopy (SEM) were evaluated. The formulation PS/PPr/SEBS (70/20/10 %wt.) demonstrated an increase in viscosity, corroborating with an increase of 123% and 227% in the elongation at break and impact strength, respectively, compared to neat PS. Though the elastic modulus and tensile strength suffered losses, the reduction was not drastic. Furthermore, the addition of a semi-crystalline recycled material in the amorphous matrix (PS) contributed to an increase in thermomechanical strength, as seen in the HDT. The morphology revealed that SEBS is effective in making PS/PPr mixtures compatible because the dispersed phase is well adhered to the PS matrix and promotes greater morphological stability. Thus, it is possible to add value to discarded material and reduce the costs of the final product, which can reduce pollution.