Crystallization kinetics, morphology, and hydrolytic degradation of novel bio-based poly(lactic acid)/crystalline silk nano-discs nanobiocomposites

Composites made of Ginkgo biloba fibers and polylactic acid exhibit non-isothermal crystallization kinetics

Polymer crystallization affects material microstructure and the final product quality, and the crystallization kinetics that govern this process are critical. In this study, alkali-treated Ginkgo biloba fibers (GFs) were melt blended with polylactic acid (PLA) to obtain GF/PLA blends. The non-isothermal crystallization kinetics of the GF/PLA composites were subsequently investigated using the Avrami, Jeziorny, Ozawa, and Liu-Mo methods, and the crystallization activation energies of the systems were calculated by Kissinger and Friedman models. The results showed that the GFs significantly promoted PLA crystallization, accelerated the crystallization rate, and shortened the crystallization time. The Avrami method showed some deviation from the linear relationship due to the effect of secondary crystallization, while the numeric value obtained by the Jeziorny method increased with the cooling rate. The Ozawa method could only be used in a very narrow range of temperatures, while the Liu-Mo method showed a more desirable fit. Crystallization activation energy calculations showed that the GFs promoted an increase in the crystallization capacity of the blend and a decrease in the effective potential barrier. This resulted in more selective biocomposites than pure PLA, offering greater applicability in domains including tissue engineering and 3D printing.

Combined Effect of Poly(lactic acid)-Grafted Maleic Anhydride Compatibilizer and Halloysite Nanotubes on Morphology and Properties of Polylactide/Poly(3-hydroxybutyrate-co-3-hydroxyhexanoate) Blends

Given the global challenge of plastic pollution, the development of new bioplastics to replace conventional polymers has become a priority. It is therefore essential to achieve a balance in the performances of biopolymers in order to improve their commercial availability. In this topic, this study aims to investigate the morphology and properties of poly(lactic acid) (PLA)/ poly(3-hydroxybutyrate-co-3-hydroxyhexanoate) (PHBHHx) (at a ratio of 75/25 (w/w)) blends reinforced with halloysite nanotubes (HNTs) and compatibilized with poly(lactic acid)-grafted maleic anhydride (PLA-g-MA). HNTs and PLA-g-MA were added to the polymer blend at 5 and 10 wt.%, respectively, and everything was processed via melt compounding. A scanning electron microscopy (SEM) analysis shows that HNTs are preferentially localized in PHBHHx nodules rather than in the PLA matrix due to its higher wettability. When HNTs are combined with PLA-g-MA, a finer and a more homogeneous morphology is observed, resulting in a reduction in the size of PHBHHx nodules. The presence of HNTs in the polymer blend improves the impact strength from 12.7 to 20.9 kJ/mm2. Further, with the addition of PLA-g-MA to PLA/PHBHHX/HNT nanocomposites, the tensile strength, elongation at break, and impact strength all improve significantly, rising from roughly 42 MPa, 14.5%, and 20.9 kJ/mm2 to nearly 46 MPa, 18.2%, and 31.2 kJ/mm2, respectively. This is consistent with the data obtained via dynamic mechanical analysis (DMA). The thermal stability of the compatibilized blend reinforced with HNTs is also improved compared to the non-compatibilized one. Overall, this study highlights the effectiveness of combining HNTs and PLA-g-AM for the properties enhancement of PLA/PHBHHx blends.

Influence of Polymer Processing on the Double Electrical Percolation Threshold in PLA/PCL/GNP Nanocomposites

For the first time, the double electrical percolation threshold was obtained in polylactide (PLA)/polycaprolactone (PCL)/graphene nanoplatelet (GNP) composite systems, prepared by compression moulding and fused filament fabrication (FFF). Using scanning electron microscopy (SEM) and atomic force microscopy (AFM), the localisation of the GNP, as well as the morphology of PLA and PCL phases, were evaluated and correlated with the electrical conductivity results estimated by the four-point probe method electrical measurements. The solvent extraction method was used to confirm and quantify the co-continuity in these samples. At 10 wt.% of the GNP, compression-moulded samples possessed a wide co-continuity range, varying from PLA55/PCL45 to PLA70/PCL30. The best electrical conductivity results were found for compression-moulded and 3D-printed PLA65/PCL35/GNP that have the fully co-continuous structure, based on the experimental and theoretical findings. This composite owns the highest storage modulus and complex viscosity at low angular frequency range, according to the melt shear rheology. Moreover, it exhibited the highest char formation and polymers degrees of crystallinity after the thermal investigation by thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC), respectively. The effect of the GNP content, compression moulding time, and multiple twin-screw extrusion blending steps on the co-continuity were also evaluated. The results showed that increasing the GNP content decreased the continuity of the polymer phases. Therefore, this work concluded that polymer processing methods impact the electrical percolation threshold and that the 3D printing of polymer composites entails higher electrical resistance as compared to compression moulding.

Preparation of 4D printed peripheral vascular stent and its degradation behavior under fluid shear stress after deployment

Shape memory stents are mild intervention devices for vascular diseases as compared to balloon-dilated ones; however, their degradation behavior under blood shear stress after deployment also deserves further attention. To understand the degradation behavior, we first prepared 4D printed poly(lactic acid) (PLA) stents via 3D printing technology and studied their failure behavior in a dynamic condition after self-expandable deployment. Mechanical property tests showed that the 4D printed stents had a compression force of 0.06-0.39 N mm^-1 and a recovery ratio of 85.3-93.4%, respectively, which was verified to be wall thickness dependent. The stents were then implanted in simulated blood vessels with minimal microstructural damage at 60 °C followed by 8-week degradation tests. The results showed the microstructure damage caused by deployment could accelerate the degradation of stents faster than fluid shear stress. Furthermore, we conducted microstructural analysis and numerical simulation on the stent by finite element analysis (FEA) to explain the relationship between stent injury, vascular injury, and stent deployment temperature. A physical model derived from micro-morphologies on the degradation mechanism of PLA was also proposed. These results may provide new insights for the examination of the degradation behavior of 4D printed stents and minimize medical risk.

Fabrication of PLA/PCL/Graphene Nanoplatelet (GNP) Electrically Conductive Circuit Using the Fused Filament Fabrication (FFF) 3D Printing Technique

For the purpose of fabricating electrically conductive composites via the fused filament fabrication (FFF) technique whose properties were compared with injection-moulded properties, poly(lactic acid) (PLA) and polycaprolactone (PCL) were mixed with different contents of graphene nanoplatelets (GNP). The wettability, morphological, rheological, thermal, mechanical, and electrical properties of the 3D-printed samples were investigated. The microstructural images showed the selective localization of the GNPs in the PCL nodules that are dispersed in the PLA phase. The electrical resistivity results using the four-probes method revealed that the injection-moulded samples are insulators, whereas the 3D-printed samples featuring the same graphene content are semiconductors. Varying the printing raster angles also exerted an influence on the electrical conductivity results. The electrical percolation threshold was found to be lower than 15 wt.%, whereas the rheological percolation threshold was found to be lower than 10 wt.%. Furthermore, the 20 wt.% and 25 wt.% GNP composites were able to connect an electrical circuit. An increase in the Young’s modulus was shown with the percentage of graphene. As a result, this work exhibited the potential of the FFF technique to fabricate biodegradable electrically conductive PLA-PCL-GNP composites that can be applicable in the electronic domain.

Effects of Rutile-TiO2 Nanoparticles on Accelerated Weathering Degradation of Poly(Lactic Acid)

The effect of accelerated weathering on poly(lactic acid) (PLA) and a PLA nanocomposite with rutile titanium (IV) dioxide (rutile–TiO₂) was investigated. The accelerated weathering test applied consecutive steps of ultraviolet (UV) (at 340 nm and 0.76 W m⁻² irradiance) and moisture at 50 °C for 2000 h, following the ASTM D4329 standard. The morphology, chemical structure, molecular weight, crystallization, as well as mechanical and thermal properties were thoroughly studied. Samples were characterized after 500 h, 1000 h and 2000 h exposure. Different degradation mechanisms were proposed to happen during the weathering exposure and confirmed based on the experimental data. The PLA and PLA/TiO₂ surfaces presented holes and increasing roughness over the exposure time. The molecular weight of the weathered samples decreased due to chain scission during the degradation processes. Thermal stability decreased in the presence of TiO₂ and a double melting peak was observed for the PLA/TiO₂ nanocomposite. A general improvement in the mechanical properties of the PLA/TiO₂ nanocomposite was observed over time during the accelerated weathering analysis up to 1000 h of exposure time. After 2000 h of weathering exposure, the PLA and PLA/TiO₂ became extremely brittle and lost their ductile properties. This was ascribed to a significant increase in the degree of crystallinity upon weathering, which was accelerated in the presence of TiO₂. Atomic force microscopy (AFM) using amplitude modulation–frequency modulation (AM–FM) tool confirmed the mechanical changes in the surface area of the PLA samples after accelerated weathering exposure. The stiffness and Young’s modulus achieved higher values than the unweathered ones up to 1000 h of exposure time. The changes in the physical and chemical properties of PLA/TiO₂ over the ageing time confirm the photocatalytic activity of rutile–TiO₂.