Microstructure and sulfonation of dual monomer‐grafted polypropylene nonwoven fabrics

Agro-residual biomass and disposable protective face mask: a merger for converting waste to plastic-fiber fuel via an integrative carbonization-pelletization framework

Incineration and landfilling offer possibilities for addressing high-rate management of COVID-waste streams. However, they can be costly and environmentally unsustainable. In addition, they do not allow to convert them to fuels and chemicals as waste-to-energy and waste-to-product technologies. Therefore, we analyzed whether integrating hydrothermal carbonization (HTC) and pelletization can allow converting the surgical face mask (SFM) and biomass to composite plastic-fiber fuel (CPFF). We blended the plastic material and corncob, peanut shell, or sugarcane bagasse at the proportion of 50:50 (%, dry mass basis) for HTC. We performed the thermal pretreatment of blends in an autoclaving reactor at 180 °C and 1.5 MPa. Then we pelletized the hydrochars in a presser machine at 200 MPa and 125 °C. By analyzing the evidence from our study, we recognized the viability of combining the SFM and agricultural residues for CPFF from comparable technical features of our products to standards for premium-grade wood pellets. For instance, the elemental composition of their low-meltable ash was not stoichiometrically sufficient to severely produce slagging and fouling in the equipment for thermal conversion. Although they contained synthetic polymers in their structures, such as polyethylene from filter layers and nylon from the earloop, they emitted CO and NOx below the critical limits of 200 and 500 mg m-3, respectively, for occupational safety. Therefore, we extended the knowledge on waste-to-energy pathways to transform SFM into high-quality hybrid fuel by carbonization and pelletization. Our framework can provide stakeholders opportunities to address plastic and biogenic waste in the context of a circular economy.

Supplementary Information

The online version contains supplementary material available at 10.1007/s13399-022-03285-4.

Transforming waste polypropylene face masks into S-doped porous carbon as the cathode electrode for supercapacitors

The spread of COVID-19 has led to an explosive increase in the number of waste polypropylene face masks worldwide, landfill and incineration of which will cause serious pollution and resource waste. This study aims to develop a new method for the safe and high-added value reuse of materials for polypropylene face masks based on carbonization of porous polymer. The waste masks were first sulfonated in an autoclave, then used as carbon source and turned into a dense hollow fiber porous structure after a one-step heat treatment. This porous structure has a high specific capacitance, namely 328.9 F g-1 at a current density of 1 A g-1. Besides, the assembled solid-state capacitor possesses a good energy density of 10.4 W h kg-1 at a power density of 600 W kg-1, and excellent cycling stability with a capacitance retention rate of 81.1% after 3000 cycles. These findings indicate that the novel carbonization technology in this study can not only be used to obtain high-performance supercapacitor electrode materials but also provide a new idea for the recycling and utilization of wastes such as medical devices.