Polyamide 11 Composites Reinforced with Diatomite Biofiller-Mechanical, Rheological and Crystallization Properties

Amorphic diatomaceous earth is derived from natural sources, and polyamide 11 (PA11) is produced from materials of natural origin. Both of these materials show a low harmfulness to the environment and a reduced carbon footprint. This is why the combination of these two constituents is beneficial not only to improve the physicochemical and mechanical properties of polyamide 11 but also to produce a biocomposite. For the purpose of this paper, the test biocomposite was produced by combining polyamide 11, as well as basic and pre-fractionated diatomaceous earth, which had been subjected to silanization. The produced composites were used to carry out rheological (melt flow rate-MFR), mechanical (tensile strength, bending strength, impact strength), crystallographic (X-ray Diffraction-XRD), thermal and thermo-mechanical (differential scanning calorimetry-DSC, dynamic mechanical thermal analysis-DMTA) analyses, as well as a study of hydrophobic-hydrophilic properties of the material surface (wetting angle) and imaging of the surface of the composites and the fractured specimens. The tests showed that the additive 3-aminopropyltriethoxysilane (APTES) acted as an agent that improved the elasticity of composites and the melt flow rate. In addition, the produced composites showed a hydrophilic surface profile compared to pure polylactide and polyamide 11.

Aging of Industrial Polypropylene Surfaces in Detergent Solution and Its Consequences for Biofilm Formation

The performance of plastic components in water-bearing parts of industrial and household appliances, often in the presence of harsh environments and elevated temperatures, critically relies on the mechanical and thermal polymer stability. In this light, the precise knowledge of aging properties of polymers formulated with dedicated antiaging additive packages as well as various fillers is crucial for long-time device warranty. We investigated and analysed the time-dependent, polymer-liquid interface aging of different industrial performance polypropylene samples in aqueous detergent solution at high temperatures (95 °C). Special emphasis was put on the disadvantageous process of consecutive biofilm formation that often follows surface transformation and degradation. Atomic force microscopy, scanning electron microscopy, and infrared spectroscopy were used to monitor and analyse the surface aging process. Additionally, bacterial adhesion and biofilm formation was characterised by colony forming unit assays. One of the key findings is the observation of crystalline, fibre-like growth of ethylene bis stearamide (EBS) on the surface during the aging process. EBS is a widely used process aid and lubricant enabling the proper demoulding of injection moulding plastic parts. The aging-induced surface-covering EBS layers changed the surface morphology and promoted bacterial adhesion as well as biofilm formation of Pseudomonas aeruginosa.

Recent Advances in Biochar Polymer Composites

“Biochar” (BC) is the solid residue recovered from the thermal cracking of biomasses in an oxygen-poor atmosphere. Recently, BC has been increasingly explored as a sustainable, inexpensive, and viable alternative to traditional carbonaceous fillers for the development of polymer-based composites. In fact, BC exhibits high thermal stability, high surface area, and electrical conductivity; moreover, its main properties can be properly tuned by controlling the conditions of the production process. Due to its intriguing characteristics, BC is currently in competition with high-performing fillers in the formulation of multi-functional polymer-based composites, inducing both high mechanical and electrical properties. Moreover, BC can be derived from a huge variety of biomass sources, including post-consumer agricultural wastes, hence providing an interesting opportunity toward a “zero waste” circular bioeconomy. This work aims at providing a comprehensive overview of the main achievements obtained by combining BC with several thermoplastic and thermosetting matrices. In particular, the effect of the introduction of BC on the overall performance of different polymer matrices will be critically reviewed, highlighting the influence of differently synthesized BC on the final performance and behavior of the resulting composites. Lastly, a comparative perspective on BC with other carbonaceous fillers will be also provided.

Hybrid biocomposites from polypropylene, sustainable biocarbon and graphene nanoplatelets

Polypropylene (PP) is an attractive polymer for use in automotive parts due to its ease of processing, hydrophobic nature, chemical resistance and low density. The global shift towards eliminating non-renewable resource consumption has promoted research of sustainable biocarbon (BioC) filler in a PP matrix, but this material often leads to reduction in composite strength and requires additional fillers. Graphene nano-platelets (GnPs) have been the subject of considerable research as a nanofiller due to their strength, while maleic anhydride grafted polypropylene (MA-g-PP) is a commonly used compatibilizer for improvement of interfacial adhesion in composites. This study compared the thermo-mechanical properties of PP/BioC/MA-g-PP/GnP composites with varying wt.% of GnP. Morphological analysis revealed uniform dispersion of BioC, while significant agglomeration of GnPs limited their even dispersion throughout the PP matrix. In the optimal blend of 3 wt.% GnP and 17 wt.% BioC biocontent, tensile strength and modulus increased by ~19% and ~22% respectively, as compared to 20 wt.% BioC biocomposites. Thermal stability and performance enhancement occurred through incorporation of the fillers. Thus, hybridization of fillers in the compatibilized matrix presents a promising route to the enhancement of material properties, while reducing petroleum-based products through use of sustainable BioC filler in composite structures.

Surface Modification of Flax Fibers for Manufacture of Engineering Thermoplastic Biocomposites

The aim of this feasibility study is to develop application-oriented natural fiber-reinforced biocomposites with improved mechanical and durability performance. The biocomposites were manufactured via a film-stacking process of epoxy-coated flax textiles and polyamide 6 (PA6). The fabricated biocomposites were subjected to thermo-oxidative ageing for 250, 500 and 1000 h and tested with regard to tensile properties. The results show that the biocomposites with epoxy-coated flax fibers possess considerably higher tensile properties compared with the reference specimens under all tested conditions.

Studies on durability of sustainable biobased composites: a review

This review provides a comprehensive discussion on the long-term durability performance and degradation behaviour of the increasingly popular sustainable biobased composites under various aging environments.