Graphite powder coated polyurethane sponge hollow tube as a high‐efficiency and cost‐effective oil‐removal materials for continuous oil collection from water surface

Sustainable polyurethane for the remediation of oil spills: a review

Catastrophic oil spill is one of the major issues to the environment. Various methods have been used to treat oil spillage including in situ burning, the use of skimmers, dispersants, bioremediation, dispersing agents, oil sorbents, and biological agents. Application of oil sorbent is one of the effective solutions in oil spill clean-up. Polymers are sustainable extraordinary materials for the treatment of oil spillage due to their special physicochemical characteristics such as high porosity, good hydrophobicity, and reusability. Polymers are modified using suitable chemical reagents and their hydrophobicity is enhanced, making them suitable for oil spill clean-up. The present manuscript is an attempt to summarize the study of chemical modifications done on a polymer polyurethane (PU) for achieving the desirable properties, for efficient oil spill clean-up. A patent analysis has been carried out for the leading countries, top inventors, leading assignees, trends of patent publications, citation analysis, and summary of granted patents in the area of the use of a polymer Polyurethane (PU) for oil spill clean-up.

Bio-Based Polyurethane Foams for the Removal of Petroleum-Derived Pollutants: Sorption in Batch and in Continuous-Flow

In this paper, we evaluated the potential of two synthesized bio-based polyurethane foams, PU1 and PU2, for the removal of diesel and gasoline from water mixtures. We started the investigation with the experiment in batch. The total sorption capacity S (g/g) for the diesel/water system was slightly higher with respect to gasoline/water, with a value of 62 g/g for PU1 and 65 g/g for PU2. We found that the sorption follows a pseudo second-order kinetic model for both the materials. The experimental data showed that the best isotherm models were obtained with Langmuir and Redlich–Peterson models. In addition, to provide an idea of the process scalability for future industrial applications, we tested the sorption capacity of the foams using a continuous-flow of the same oil/water mixtures and we obtained performances even better with respect to the batch test. The regeneration can be performed up to 50 times by centrifuge, without losing efficacy.

Directional Self-Transportation of Droplets on Superwetting Wedge-Shaped Surface in Air and Underliquid Environments

The directional self-transportation of droplets has aroused great attention in microfluidic systems. However, most reported surfaces are mainly designed for driving water droplets to move in air, displaying low adaptability in complex environments. This work presents a wedge-shaped surface with multiple superwettability, i.e., superhydrophilicity/superoleophilicity and underwater superoleophobicity/underoil superhydrophobicity, fabricated by electrodeposition of a metal-organic framework on a copper sheet. This surface exhibited excellent performance for driving droplet self-transportation, regardless of the droplet type (water or oil) and environmental media (air or underliquids). In air, the wedge-shaped surface with wedge angle of 9.2° could move droplets of water and dodecane up to 24.5 mm and 17.9 mm, respectively. The movement of water droplet under dodecane, however, dropped from 24.5 mm to 22.1 mm, while the dodecane droplet underwater increased from 17.9 mm to 20.3 mm in moving displacement, indicating the underliquid environment is in favor of manipulation of oil droplets. Furthermore, the droplet convergence, transportation, and separation were achieved on the well-designed multiple wedge tracks in air with a total movement distance up to 60.0 mm. The test of micro-oil droplets collecting under water demonstrated that a sponge with two wedges has 2.1 times the oil droplet collection capacity over that of the sponge only, providing a new strategy for efficient treatment of the micro-oil droplets contaminated water.

An elastic MOF/graphene aerogel with high photothermal efficiency for rapid removal of crude oil

Due to the frequent spill accidents during crude oil exploration and transport, to rapidly cleanup crude oil and eliminate the environmental pollution of oil spill is in high demand. In this work, a three-dimensional graphene aerogel (MEGA) with high elasticity, photothermal conversion capacity and adsorption capacity was prepared for rapid removal of crude oil. The results showed that the as-prepared MEGA exhibited a layered structure, the octahedral HKUST-1 nanoparticles and hydrophobic polydimethylsiloxane (PDMS) coatings were uniformly deposited on the surface. Such a hierarchical micro-nano porous structure not only improved the aerogel's hydrophobicity (water contact angle in air up to 152.7°), but also endowed it with strong oil adsorption capacity (41-118 times of its own weight). Especially, the MEGA showed excellent photothermal conversion capacity. Under light irradiation, its temperature raised to 80 ℃ from room temperature in 100 s. As a result, the adsorption for one drop of crude oil by MEGA was shortened from 5 h to 40 s, comparing with that in dark condition. In addition, the MEGA showed remarkable elasticity and mechanical stability, it could maintain more than 90% efficiency after 10 adsorption-compression cycles. This study suggests that the prepared MEGA has great potential for rapid removal of crude oil.

Experimental Study on Reducing the Heat of Curing Reaction of Polyurethane Polymer Grouting Material

Polyurethane polymer grouting material has been effectively applied and promoted in the repair of road damages in nonfrozen areas. However, this material undergoes an exothermic reaction in the curing stage, which can cause a thermal disturbance in the frozen soil subgrade. To minimize the influence of the thermal disturbance of the polyurethane polymer grouting material in the repair of the frozen soil subgrade, an experiment was conducted to reduce the heat of the curing reaction under the influence of different proportions of a foaming agent, high-boiling point solvent, catalyst, and prepolymer. According to these test results, a proportioning scheme for the low exothermic polymer grouting material was formulated. The results indicated that the curing reaction temperature threshold of the polyurethane polymer grouting material was negatively related to the proportion of physical foaming agent (HCFC-141b) and high-boiling point solvent and positively related to the proportion of water weight. In the three stages of rapid temperature rise, slow temperature rise, and constant temperature, the rate of the temperature rise of the low exothermic polymer grouting material was lower than that of the common polymer, and the curing temperature threshold was 30.34% lower at a value of 101°C. At a density of 80 kg/m3, the compressive strength and tensile strength of the low heat release polymer grouting material were lower than those of the common polymer grouting material, thereby ensuring the excellent performance of polyurethane foam and providing a theoretical reference for the rapid repair of frozen soil roadbed diseases.

Efficient and Fast Removal of Oils from Water Surfaces via Highly Oleophilic Polyurethane Composites

In this study we evaluated the oil adsorption capacity of an aliphatic polyurethane foam (PU 1) and two of its composites, produced through surface coating using microparticles of silica (PU-Si 2) and activated carbon (PU-ac 3). The oil adsorption capacity in diesel was improved up to 36% using the composite with silica and up to 50% using the composite with activated carbon with respect to the initial PU 1. Excellent performances were retained in gasoline and motor oil. The adsorption was complete after a few seconds. The process follows a monolayer adsorption fitted by the Langmuir isotherm, with a maximum adsorption capacity of 29.50 g/g of diesel for the composite with activated carbon (PU-ac 3). These materials were proved to be highly oleophilic for oil removal from fresh water and sea water samples. Regeneration and reuse can be repeated up to 50 times by centrifugation, without a significant loss in adsorption capacity.