Non-Coagulant Spinning of High-Strength Fibers from Homopolymer Polyacrylonitrile Synthesized via Anionic Polymerisation

The rheological properties, spinnability, and thermal-oxidative stabilization of high-molecular-weight linear polyacrylonitrile (PAN) homopolymers (molecular weights Mη = 90-500 kg/mol), synthesized via a novel metal-free anionic polymerization method, were investigated to reduce coagulant use, enable solvent recycling, and increase the carbon yield of the resulting carbon fibers. This approach enabled the application of the mechanotropic (non-coagulating) spinning method for homopolymer PAN solutions in a wide range of molecular weights and demonstrated the possibility of achieving a high degree of fiber orientation and reasonable mechanical properties. Rheological analysis revealed a significant increase in solution elasticity (G') with increasing molecular weight, facilitating the choice of optimal deformation rates for effective chain stretching prior to strain-induced phase separation during the eco-friendly spinning of concentrated solutions without using coagulation baths. The possibility of collecting ~80 wt% of the solvent at the first stage of spinning from the as-spun fibers was shown. Transparent, defect-free fibers with a tensile strength of up to 800 MPa and elongation at break of about 20% were spun. Thermal treatment up to 1500 °C yielded carbon fibers with a carbon residue of ~50 wt%, in contrast to ~35 wt% for industrial radically polymerized PAN carbonized under the same conditions.

New insights into the radial structural differences of polyacrylonitrile fibres during thermal stabilization by the synchronous processing adjustment of time and temperature

In this study, the synchronous effects of time and temperature on the radial structural differences of polyacrylonitrile (PAN) fibres during thermal stabilization were investigated. For each sample to achieve equal densities (∼1.36 g cm-3), PAN fibres were thermally stabilized for various times between 8-32 min and at corresponding temperatures of 279-252 °C, which was considered to give a synchronous processing adjustment as a time-temperature integral (TTI). Besides, a previously developed mathematic model was utilized to quantitatively evaluate the differences in the radial heterogeneous structures of the stabilized PAN fibres as a function of TTI. It was found that several structural parameters (e.g., the stabilization degrees, the present crystallinities, and the orientation degrees) of PAN chains in the skin regions that mainly determine the fibres' overall performances were dramatically different from those in the core regions. Meanwhile, based on the TTI model, these skin-structure parameters demonstrated a strong correlation with the tensile properties of the resultant carbon fibres. However, while the stabilized PAN fibres had equal densities, their structural parameters, as well as the properties of the resultant carbon fibres, were obviously different.

Synthesis of Electrospun PAN/TiO2/Ag Nanofibers Membrane As Potential Air Filtration Media with Photocatalytic Activity

The PAN/TiO2/Ag nanofibers membrane for air filtration media was successfully synthesized with electrospinning method. The morphology, size, and element percentage of the nanofiber were characterized by a scanning electron microscopy-energy dispersive spectroscopy, while X-ray fluorescence and FTIR were used to observe the chemical composition. The water contact angle and UV-vis absorption were measured for physical properties. Performance for air filtration media was measured by pressure drop, efficiency, and quality factor test. TiO2 and Ag have been successfully deposited in nonuniform 570 nm PAN/TiO2/Ag nanofibers. The nanofiber membrane had hydrophilic surface after TiO2 and Ag addition with a water contact angle of 34.58°. UV-vis data showed the shifting of absorbance and band gap energy of nanofibers membrane to visible light from 3.8 to 1.8 eV. The 60 min spun PAN/TiO2/Ag nanofibers membrane had a 96.9% efficiency of PM2.5, comparable to results reported in previous studies. These properties were suitable to be applied on air filtration media with photocatalytic activity for self-cleaning performance.

Process Optimization for Manufacturing PAN-Based Conductive Yarn with Carbon Nanomaterials through Wet Spinning

This study aimed to manufacture PAN-based conductive yarn using a wet-spinning process. Two types of carbon nanomaterials, multiwall carbon nanotubes (MWCNT) and carbon nanofiber (CNF), were used alone or in a mixture. First, to derive the optimal composite solution condition for the wet spinning process, a composite solution was prepared with carbon nanomaterials of the same total mass weight (%) and three types of mechanical stirring were performed: mechanical stirring, ultra-sonication, and ball milling. A ball milling process was finally selected by analyzing the viscosity. Based on the above results, 8, 16, 24, and 32 wt% carbon nanomaterial/PAN composite solutions were prepared to produce wet spinning-based composite films before preparing a conductive yarn, and their physical and electrical properties were examined. By measuring the viscosity of the composite solution and the surface resistance of the composite film according to the type and content of carbon nanomaterials, a suitable range of viscosity was found from 10³ cP to 10⁵ cP, and the electrical percolation threshold was from 16 wt% carbon nanomaterial/PAN, which showed a surface resistance of 10⁶ Ω/sq or less. Wet spinning was possible with a PAN-based composite solution with a high content of carbon nanomaterials. The crystallinity, crystal orientation, tenacity, and thermal properties were improved when CNF was added up to 24 wt%. On the other hand, the properties deteriorated when CNTs were added alone due to aggregation. Mixing CNT and CNF resulted in poorer properties than with CNF alone, but superior properties to CNT alone. In particular, the electrical properties after incorporating 8 wt% CNT/16 wt% CNF into the PAN, 10⁶ Ω/cm was similar to the PAN-based conductive yarn containing 32 wt% CNF. Therefore, this yarn is expected to be applicable to various smart textiles and wearable devices because of its improved physical properties such as strength and conductivity.