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Soares LB, da Silveira JM, Biazi LE, Longo L, de Oliveira D, Furigo Júnior A, Ienczak JL. An overview on fermentation strategies to overcome lignocellulosic inhibitors in second-generation ethanol production using cell immobilization. Crit Rev Biotechnol 2023; 43:1150-1171. [PMID: 36162829 DOI: 10.1080/07388551.2022.2109452] [Citation(s) in RCA: 2] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/03/2022] [Accepted: 07/06/2022] [Indexed: 11/03/2022]
Abstract
The development of technologies to ferment carbohydrates (mainly glucose and xylose) obtained from the hydrolysis of lignocellulosic biomass for the production of second-generation ethanol (2G ethanol) has many economic and environmental advantages. The pretreatment step of this biomass is industrially performed mainly by steam explosion with diluted sulfuric acid and generates hydrolysates that contain inhibitory compounds for the metabolism of microorganisms, harming the next step of ethanol production. The main inhibitors are: organic acids, furan, and phenolics. Several strategies can be applied to decrease the action of these compounds in microorganisms, such as cell immobilization. Based on data published in the literature, this overview will address the relevant aspects of cell immobilization for the production of 2G ethanol, aiming to evaluate this method as a strategy for protecting microorganisms against inhibitors in different modes of operation for fermentation. This is the first overview to date that shows the relation between inhibitors, cells immobilization, and fermentation operation modes for 2G ethanol. In this sense, the state of the art regarding the main inhibitors in 2G ethanol and the most applied techniques for cell immobilization, besides batch, repeated batch and continuous fermentation using immobilized cells, in addition to co-culture immobilization and co-immobilization of enzymes, are presented in this work.
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Affiliation(s)
- Lauren Bergmann Soares
- Department of Chemical and Food Engineering, Federal University of Santa Catarina, Florianópolis, Brazil
| | | | - Luiz Eduardo Biazi
- Department of Chemical and Food Engineering, Federal University of Santa Catarina, Florianópolis, Brazil
| | - Liana Longo
- Department of Chemical and Food Engineering, Federal University of Santa Catarina, Florianópolis, Brazil
| | - Débora de Oliveira
- Department of Chemical and Food Engineering, Federal University of Santa Catarina, Florianópolis, Brazil
| | - Agenor Furigo Júnior
- Department of Chemical and Food Engineering, Federal University of Santa Catarina, Florianópolis, Brazil
| | - Jaciane Lutz Ienczak
- Department of Chemical and Food Engineering, Federal University of Santa Catarina, Florianópolis, Brazil
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2
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Engineering bacteria-seaweed symbioses for modulating the photosynthate content of Ulva (Chlorophyta): Significant for the feedstock of bioethanol production. ALGAL RES 2020. [DOI: 10.1016/j.algal.2020.101945] [Citation(s) in RCA: 11] [Impact Index Per Article: 2.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/20/2022]
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3
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Gulli J, Yunker P, Rosenzweig F. Matrices (re)loaded: Durability, viability, and fermentative capacity of yeast encapsulated in beads of different composition during long-term fed-batch culture. Biotechnol Prog 2020; 36:e2925. [PMID: 31587494 PMCID: PMC7027564 DOI: 10.1002/btpr.2925] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/01/2019] [Revised: 09/08/2019] [Accepted: 09/27/2019] [Indexed: 12/14/2022]
Abstract
Encapsulated microbes have been used for decades to produce commodities ranging from methyl ketone to beer. Encapsulated cells undergo limited replication, which enables them to more efficiently convert substrate to product than planktonic cells and which contributes to their stress resistance. To determine how encapsulated yeast supports long-term, repeated fed-batch ethanologenic fermentation, and whether different matrices influence that process, fermentation and indicators of matrix durability and cell viability were monitored in high-dextrose, fed-batch culture over 7 weeks. At most timepoints, ethanol yield (g/g) in encapsulated cultures exceeded that in planktonic cultures. And frequently, ethanol yield differed among the four matrices tested: sodium alginate crosslinked with Ca2+ and chitosan, sodium alginate crosslinked with Ca2+ , Protanal alginate crosslinked with Ca2+ and chitosan, Protanal alginate crosslinked with Ca2+ , with the last of these consistently demonstrating the highest values. Young's modulus and viscosity were higher for matrices crosslinked with chitosan over the first week; thereafter values for both parameters declined and were indistinguishable among treatments. Encapsulated cells exhibited greater heat shock tolerance at 50°C than planktonic cells in either stationary or exponential phase, with similar thermotolerance observed across all four matrix types. Altogether, these data demonstrate the feasibility of re-using encapsulated yeast to convert dextrose to ethanol over at least 7 weeks.
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Affiliation(s)
- Jordan Gulli
- School of Biological SciencesGeorgia Institute of TechnologyAtlantaGeorgia
- Parker Petit Institute for Bioengineering and BiosciencesGeorgia Institute of TechnologyAtlantaGeorgia
| | - Peter Yunker
- Parker Petit Institute for Bioengineering and BiosciencesGeorgia Institute of TechnologyAtlantaGeorgia
- School of PhysicsGeorgia Institute of TechnologyAtlantaGeorgia
| | - Frank Rosenzweig
- School of Biological SciencesGeorgia Institute of TechnologyAtlantaGeorgia
- Parker Petit Institute for Bioengineering and BiosciencesGeorgia Institute of TechnologyAtlantaGeorgia
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Shi X, Zhou G, Liao S, Shan S, Wang G, Guo Z. Immobilization of cadmium by immobilized Alishewanella sp. WH16-1 with alginate-lotus seed pods in pot experiments of Cd-contaminated paddy soil. JOURNAL OF HAZARDOUS MATERIALS 2018; 357:431-439. [PMID: 29929096 DOI: 10.1016/j.jhazmat.2018.06.027] [Citation(s) in RCA: 37] [Impact Index Per Article: 6.2] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 12/27/2017] [Revised: 05/18/2018] [Accepted: 06/11/2018] [Indexed: 05/13/2023]
Abstract
This study prepared immobilized Alishewanella sp. WH16-1 using alginate and lotus seed pods as a matrix and investigated the effects of its immobilization on Cd2+ in a culture solution and in soil. Compared with the free WH16-1 strain, the immobilized WH16-1 strain possessed greater stability for long-term use and storage and higher removal ability for Cd2+ in the culture solution. A model of Cd2+ removal by the immobilized WH16-1 strain was proposed. The immobilized WH16-1 strain was incubated in the pot experiments of Cd-contaminated paddy soil for 120 days, and the pot experiments of Cd-contaminated paddy soil without the immobilized WH16-1 strain were used as a control. Compared with the control, the exchangeable and carbonate-bound Cd in the paddy soil incubated with the immobilized WH16-1 strain significantly decreased by 33.6% (P < 0.05) and 17.36%, respectively, and the Cd concentrations in the rice significantly decreased by 78.31% (P < 0.05). The results indicate that alginate-lotus seed pods can be used as excellent cost-effective cell carriers for the immobilization of Alishewanella sp. WH16-1 and that the immobilized WH16-1 strain may be applicable for the biological stabilization of Cd in Cd-contaminated paddy soil.
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Affiliation(s)
- Xiongying Shi
- Department of State Key Laboratory of Agricultural Microbiology and College of Basic Sciences, Huazhong Agricultural University, Wuhan, Hubei, 430070, China
| | - Gaoting Zhou
- Department of State Key Laboratory of Agricultural Microbiology and College of Basic Sciences, Huazhong Agricultural University, Wuhan, Hubei, 430070, China
| | - Shuijiao Liao
- Department of State Key Laboratory of Agricultural Microbiology and College of Basic Sciences, Huazhong Agricultural University, Wuhan, Hubei, 430070, China.
| | - Shiping Shan
- Department of Hunan Institute of Microbiology, Changsha, Hunan, 410009, China
| | - Gejiao Wang
- Department of State Key Laboratory of Agricultural Microbiology, Huazhong Agricultural University, Wuhan, Hubei, 430070, China
| | - Zhaohui Guo
- Department of Hunan Institute of Microbiology, Changsha, Hunan, 410009, China
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He B, Zhu X, Zhao C, Wang G, Ma Y, Yang W. Cytocompatible Fabrication of Yeast Cells/Fabrics Composite Sheet for Bioethanol Production. Macromol Rapid Commun 2018; 39:e1800212. [PMID: 29947153 DOI: 10.1002/marc.201800212] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/13/2018] [Revised: 05/06/2018] [Indexed: 11/10/2022]
Abstract
Entrapment of living cells into a polymer network has significant potential in various fields such as biomass conversion and tissue engineering. A crucial challenge for this strategy is to provide a mild enough condition to preserve cell viability. Here, a facile and cytocompatible method to entrap living yeast cells into a poly(ethylene glycol) (PEG) network grafting from polypropylene nonwoven fabrics via visible-light-induced surface living graft crosslinking polymerization is reported. Due to the mild reaction conditions and excellent biocompatibility of PEG, the immobilized yeast cells could maintain their viability and proliferate well. The obtained composite sheet has excellent long-term stability and shows no significant efficiency loss after 25 cycles of repeated batch bioethanol fermentation. The immobilized yeast cells exhibit 18.0% higher bioethanol fermentation efficiency than free cells. This strategy for immobilization of living cells with high viability has significant potential application.
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Affiliation(s)
- Bin He
- State Key Laboratory of Chemical Resource Engineering, Beijing Laboratory of Biomedical Materials, Beijing University of Chemical Technology, Beijing, 100029, China
| | - Xing Zhu
- State Key Laboratory of Chemical Resource Engineering, Beijing Laboratory of Biomedical Materials, Beijing University of Chemical Technology, Beijing, 100029, China
| | - Changwen Zhao
- State Key Laboratory of Chemical Resource Engineering, Beijing Laboratory of Biomedical Materials, Beijing University of Chemical Technology, Beijing, 100029, China
| | - Guan Wang
- State Key Laboratory of Chemical Resource Engineering, Beijing Laboratory of Biomedical Materials, Beijing University of Chemical Technology, Beijing, 100029, China
| | - Yuhong Ma
- Key Laboratory of Carbon Fiber and Functional Polymers, Ministry of Education, Beijing University of Chemical Technology, Beijing, 100029, China
| | - Wantai Yang
- State Key Laboratory of Chemical Resource Engineering, Beijing Laboratory of Biomedical Materials, Beijing University of Chemical Technology, Beijing, 100029, China.,Key Laboratory of Carbon Fiber and Functional Polymers, Ministry of Education, Beijing University of Chemical Technology, Beijing, 100029, China.,Beijing Advanced Innovation Centre for Soft Matter Science and Engineering, Beijing University of Chemical Technology, Beijing, 100029, China
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Allopurinol supplementation of the growth medium enhances the fermentation of lignocellulosic hydrolysates to ethanol by Saccharomyces cerevisiae. BIOCATALYSIS AND AGRICULTURAL BIOTECHNOLOGY 2018. [DOI: 10.1016/j.bcab.2018.03.001] [Citation(s) in RCA: 5] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/19/2022]
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7
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Beniwal A, Saini P, Kokkiligadda A, Vij S. Use of silicon dioxide nanoparticles for β-galactosidase immobilization and modulated ethanol production by co-immobilized K. marxianus and S. cerevisiae in deproteinized cheese whey. Lebensm Wiss Technol 2018. [DOI: 10.1016/j.lwt.2017.09.028] [Citation(s) in RCA: 40] [Impact Index Per Article: 6.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/19/2023]
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8
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The Influence of Different Strategies for the Saccharification of the Banana Plant Pseudostem and the Detoxification of Concentrated Broth on Bioethanol Production. Appl Biochem Biotechnol 2017; 183:943-965. [PMID: 28455805 DOI: 10.1007/s12010-017-2475-7] [Citation(s) in RCA: 8] [Impact Index Per Article: 1.1] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/09/2017] [Accepted: 04/05/2017] [Indexed: 10/19/2022]
Abstract
Pseudostem of the Musa cavendishii banana plant was submitted to chemical pretreatments with acid (H2SO4 2%, 120 °C, 15 min) and with alkali (NaOH 3%, 120 °C, 15 min), saccharified by commercial enzymes Novozymes® (Cellic CTec2 and HTec2). The influences of the pretreatments on the degradation of the lignin, cellulose and hemicellulose, porosity of the surface, particle crystallinity, and yield in reducing sugars after saccharification (Y RS), were established. Different concentrations of biomass (70 and 100 g/L in dry matter (dm)), with different physical differences (dry granulated, crushed wet bagasse, and whole pseudostem), were used. The broth with the highest Y RS among the different strategies tested was evaporated until the concentration of reducing sugars (RS) was to the order of 100 g/L and fermented, with and without prior detoxification with active carbon. Fermentation was carried out in Erlenmeyer flasks, at 30 °C, initial pH 5.0, and 120 rpm. In comparison to the biomass without chemical pretreatment and to the biomass pretreated with NaOH, the acid pretreatment of 70 g/L of dry granulated biomass enabled greater digestion of hemicellulose, lower index of cellulose crystallinity, and higher Y RS (45.8 ± 0.7%). The RS increase in fermentation broth to 100 g/L, with posterior detoxification, presented higher productivity ethanol (Q P = 1.44 ± 0.02 g/L/h) with ethanol yield (Y P/RS) of 0.41 ± 0.02 g/g. The value of Q P was to the order of 75% higher than Q P obtained with the same broth without prior detoxification.
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9
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Air drying on superamphiphobic surfaces can reduce damage by organic solvents to microbial cells immobilized in synthetic resin capsules. Process Biochem 2017. [DOI: 10.1016/j.procbio.2017.01.005] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Submit a Manuscript] [Subscribe] [Scholar Register] [Indexed: 11/18/2022]
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10
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Triggiani AI, Bevilacqua V, Brunetti A, Lizio R, Tattoli G, Cassano F, Soricelli A, Ferri R, Nobili F, Gesualdo L, Barulli MR, Tortelli R, Cardinali V, Giannini A, Spagnolo P, Armenise S, Stocchi F, Buenza G, Scianatico G, Logroscino G, Lacidogna G, Orzi F, Buttinelli C, Giubilei F, Del Percio C, Frisoni GB, Babiloni C. Classification of Healthy Subjects and Alzheimer's Disease Patients with Dementia from Cortical Sources of Resting State EEG Rhythms: A Study Using Artificial Neural Networks. Front Neurosci 2017; 10:604. [PMID: 28184183 PMCID: PMC5266711 DOI: 10.3389/fnins.2016.00604] [Citation(s) in RCA: 34] [Impact Index Per Article: 4.9] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/13/2016] [Accepted: 12/19/2016] [Indexed: 11/13/2022] Open
Abstract
Previous evidence showed a 75.5% best accuracy in the classification of 120 Alzheimer's disease (AD) patients with dementia and 100 matched normal elderly (Nold) subjects based on cortical source current density and linear lagged connectivity estimated by eLORETA freeware from resting state eyes-closed electroencephalographic (rsEEG) rhythms (Babiloni et al., 2016a). Specifically, that accuracy was reached using the ratio between occipital delta and alpha1 current density for a linear univariate classifier (receiver operating characteristic curves). Here we tested an innovative approach based on an artificial neural network (ANN) classifier from the same database of rsEEG markers. Frequency bands of interest were delta (2–4 Hz), theta (4–8 Hz Hz), alpha1 (8–10.5 Hz), and alpha2 (10.5–13 Hz). ANN classification showed an accuracy of 77% using the most 4 discriminative rsEEG markers of source current density (parietal theta/alpha 1, temporal theta/alpha 1, occipital theta/alpha 1, and occipital delta/alpha 1). It also showed an accuracy of 72% using the most 4 discriminative rsEEG markers of source lagged linear connectivity (inter-hemispherical occipital delta/alpha 2, intra-hemispherical right parietal-limbic alpha 1, intra-hemispherical left occipital-temporal theta/alpha 1, intra-hemispherical right occipital-temporal theta/alpha 1). With these 8 markers combined, an accuracy of at least 76% was reached. Interestingly, this accuracy based on 8 (linear) rsEEG markers as inputs to ANN was similar to that obtained with a single rsEEG marker (Babiloni et al., 2016a), thus unveiling their information redundancy for classification purposes. In future AD studies, inputs to ANNs should include other classes of independent linear (i.e., directed transfer function) and non-linear (i.e., entropy) rsEEG markers to improve the classification.
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Affiliation(s)
- Antonio I Triggiani
- Department of Clinical and Experimental Medicine, University of Foggia Foggia, Italy
| | | | - Antonio Brunetti
- Department of Electrical and Information Engineering, Polytechnic of Bari Bari, Italy
| | - Roberta Lizio
- Department of Physiology and Pharmacology "Vittorio Erspamer", University of Rome "La Sapienza"Rome, Italy; Department of Neuroscience, IRCCS San Raffaele PisanaRome, Italy
| | - Giacomo Tattoli
- Department of Electrical and Information Engineering, Polytechnic of Bari Bari, Italy
| | - Fabio Cassano
- Department of Electrical and Information Engineering, Polytechnic of Bari Bari, Italy
| | - Andrea Soricelli
- Department of Integrated Imaging, IRCCS Istituto di Ricerca Diagnostica e NucleareNapoli, Italy; Department of Motor Sciences and Healthiness, University of Naples ParthenopeNaples, Italy
| | - Raffaele Ferri
- Department of Neurology, IRCCS Oasi Institute for Research on Mental Retardation and Brain Aging Enna, Italy
| | - Flavio Nobili
- Clinical Neurology Unit, Department of Neuroscience, University of Genoa and IRCCS Azienda Ospedaliera Universitaria San Martino-IST Genoa, Italy
| | - Loreto Gesualdo
- Dipartimento Emergenza e Trapianti d'Organi, University of Bari Bari, Italy
| | - Maria R Barulli
- Unit of Neurodegenerative Diseases, Department of Clinical Research in Neurology, University of Bari "Aldo Moro", Pia Fondazione Cardinale G. Panico Lecce, Italy
| | - Rosanna Tortelli
- Department of Clinical Research in Neurology, University of Bari "Aldo Moro", Pia Fondazione Cardinale G. Panico Lecce, Italy
| | - Valentina Cardinali
- Department of Clinical Research in Neurology, University of Bari "Aldo Moro", Pia Fondazione Cardinale G. PanicoLecce, Italy; Department of Basic Medical Sciences, Neurosciences and Sense Organs, University of Bari "Aldo Moro"Bari, Italy
| | - Antonio Giannini
- Department of Imaging-Division of Radiology, Hospital "Di Venere" Bari, Italy
| | | | - Silvia Armenise
- Division of Neuroradiology, "F. Ferrari" Hospital Lecce, Italy
| | - Fabrizio Stocchi
- Department of Neuroscience, IRCCS San Raffaele Pisana Rome, Italy
| | - Grazia Buenza
- Department of Clinical Research in Neurology, University of Bari "Aldo Moro", Pia Fondazione Cardinale G. Panico Lecce, Italy
| | - Gaetano Scianatico
- Unit of Neurodegenerative Diseases, Department of Clinical Research in Neurology, University of Bari "Aldo Moro", Pia Fondazione Cardinale G. Panico Lecce, Italy
| | - Giancarlo Logroscino
- Unit of Neurodegenerative Diseases, Department of Clinical Research in Neurology, University of Bari "Aldo Moro", Pia Fondazione Cardinale G. PanicoLecce, Italy; Department of Basic Medical Sciences, Neurosciences and Sense Organs, University of Bari "Aldo Moro"Bari, Italy
| | - Giordano Lacidogna
- Center for Neuropsychological Research, Institute of Neurology of the Policlinico Gemelli/Catholic University of Rome Italy
| | - Francesco Orzi
- Department of Neuroscience, Mental Health and Sensory Organs, University of Rome "La Sapienza" Rome, Italy
| | - Carla Buttinelli
- Department of Neuroscience, Mental Health and Sensory Organs, University of Rome "La Sapienza" Rome, Italy
| | - Franco Giubilei
- Department of Neuroscience, Mental Health and Sensory Organs, University of Rome "La Sapienza" Rome, Italy
| | - Claudio Del Percio
- Department of Integrated Imaging, IRCCS Istituto di Ricerca Diagnostica e Nucleare Napoli, Italy
| | - Giovanni B Frisoni
- Laboratory of Epidemiology, Neuroimaging and Telemedicine, IRCCS Centro "S. Giovanni di Dio-F.B.F."Brescia, Italy; Memory Clinic and LANVIE-Laboratory of Neuroimaging of Aging, University Hospitals and University of GenevaGeneva, Switzerland
| | - Claudio Babiloni
- Department of Physiology and Pharmacology "Vittorio Erspamer", University of Rome "La Sapienza"Rome, Italy; Department of Neuroscience, IRCCS San Raffaele PisanaRome, Italy
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Reverse membrane bioreactor: Introduction to a new technology for biofuel production. Biotechnol Adv 2016; 34:954-975. [DOI: 10.1016/j.biotechadv.2016.05.009] [Citation(s) in RCA: 34] [Impact Index Per Article: 4.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/11/2016] [Revised: 04/08/2016] [Accepted: 05/25/2016] [Indexed: 11/22/2022]
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12
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Loman AA, Ju LK. Soybean carbohydrate as fermentation feedstock for production of biofuels and value-added chemicals. Process Biochem 2016. [DOI: 10.1016/j.procbio.2016.04.011] [Citation(s) in RCA: 55] [Impact Index Per Article: 6.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Submit a Manuscript] [Subscribe] [Scholar Register] [Indexed: 01/10/2023]
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13
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Ullah MW, Khattak WA, Ul-Islam M, Khan S, Park JK. Metabolic engineering of synthetic cell-free systems: Strategies and applications. Biochem Eng J 2016. [DOI: 10.1016/j.bej.2015.10.023] [Citation(s) in RCA: 45] [Impact Index Per Article: 5.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
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Akinbomi J, Wikandari R, Taherzadeh MJ. Enhanced Fermentative Hydrogen and Methane Production from an Inhibitory Fruit-Flavored Medium with Membrane-Encapsulated Cells. MEMBRANES 2015; 5:616-31. [PMID: 26501329 PMCID: PMC4704002 DOI: 10.3390/membranes5040616] [Citation(s) in RCA: 30] [Impact Index Per Article: 3.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 08/29/2015] [Accepted: 10/12/2015] [Indexed: 11/30/2022]
Abstract
This study focused on the possibility of improving fermentative hydrogen and methane production from an inhibitory fruit-flavored medium using polyvinylidene fluoride (PVDF) membrane-encapsulated cells. Hexanal, myrcene, and octanol, which are naturally produced in fruits such as apple, grape, mango, orange, strawberry, and plum, were investigated. Batch and semi-continuous fermentation processes at 55 °C were carried out. Presence of 5 g/L of myrcene, octanol, and hexanal resulted in no methane formation by fermenting bacteria, while encapsulated cells in the membranes resulted in successful fermentation with 182, 111, and 150 mL/g COD of methane, respectively. The flavor inhibitions were not serious on hydrogen-producing bacteria. With free cells in the presence of 5 g/L (final concentration) of hexanal-, myrcene-, and octanol-flavored media, average daily yields of 68, 133, and 88 mL/g COD of hydrogen, respectively, were obtained. However, cell encapsulation further improved these hydrogen yields to 189, 179, and 198 mL/g COD. The results from this study indicate that the yields of fermentative hydrogen and methane productions from an inhibitory medium could be improved using encapsulated cells.
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Affiliation(s)
- Julius Akinbomi
- Swedish Centre for Resource Recovery, University of Borås, 501 90 Borås, Sweden.
| | - Rachman Wikandari
- Swedish Centre for Resource Recovery, University of Borås, 501 90 Borås, Sweden.
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Westman JO, Franzén CJ. Current progress in high cell density yeast bioprocesses for bioethanol production. Biotechnol J 2015. [PMID: 26211654 DOI: 10.1002/biot.201400581] [Citation(s) in RCA: 44] [Impact Index Per Article: 4.9] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/07/2023]
Abstract
High capital costs and low reaction rates are major challenges for establishment of fermentation-based production systems in the bioeconomy. Using high cell density cultures is an efficient way to increase the volumetric productivity of fermentation processes, thereby enabling faster and more robust processes and use of smaller reactors. In this review, we summarize recent progress in the application of high cell density yeast bioprocesses for first and second generation bioethanol production. High biomass concentrations obtained by retention of yeast cells in the reactor enables easier cell reuse, simplified product recovery and higher dilution rates in continuous processes. High local cell density cultures, in the form of encapsulated or strongly flocculating yeast, furthermore obtain increased tolerance to convertible fermentation inhibitors and utilize glucose and other sugars simultaneously, thereby overcoming two additional hurdles for second generation bioethanol production. These effects are caused by local concentration gradients due to diffusion limitations and conversion of inhibitors and sugars by the cells, which lead to low local concentrations of inhibitors and glucose. Quorum sensing may also contribute to the increased stress tolerance. Recent developments indicate that high cell density methodology, with emphasis on high local cell density, offers significant advantages for sustainable second generation bioethanol production.
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Affiliation(s)
- Johan O Westman
- Department of Biology and Biological Engineering, Division of Industrial Biotechnology, Chalmers University of Technology, Gothenburg, Sweden
| | - Carl Johan Franzén
- Department of Biology and Biological Engineering, Division of Industrial Biotechnology, Chalmers University of Technology, Gothenburg, Sweden.
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Encapsulated yeast cell-free system: A strategy for cost-effective and sustainable production of bio-ethanol in consecutive batches. BIOTECHNOL BIOPROC E 2015. [DOI: 10.1007/s12257-014-0855-1] [Citation(s) in RCA: 23] [Impact Index Per Article: 2.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/03/2023]
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17
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Talebnia F, Mighani M, Rahimnejad M, Angelidaki I. Ethanol production from steam exploded rapeseed straw and the process simulation using artificial neural networks. BIOTECHNOL BIOPROC E 2015. [DOI: 10.1007/s12257-013-0535-6] [Citation(s) in RCA: 12] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/23/2022]
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18
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Ullah MW, Khattak WA, Ul-Islam M, Khan S, Park JK. Bio-ethanol production through simultaneous saccharification and fermentation using an encapsulated reconstituted cell-free enzyme system. Biochem Eng J 2014. [DOI: 10.1016/j.bej.2014.08.006] [Citation(s) in RCA: 28] [Impact Index Per Article: 2.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/24/2022]
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19
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Hickert LR, Cruz MM, Dillon AJP, Fontana RC, Rosa CA, Ayub MAZ. Fermentation kinetics of acid–enzymatic soybean hull hydrolysate in immobilized-cell bioreactors of Saccharomyces cerevisiae, Candida shehatae, Spathaspora arborariae, and their co-cultivations. Biochem Eng J 2014. [DOI: 10.1016/j.bej.2014.04.004] [Citation(s) in RCA: 34] [Impact Index Per Article: 3.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
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20
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Karagöz P, Özkan M. Ethanol production from wheat straw by Saccharomyces cerevisiae and Scheffersomyces stipitis co-culture in batch and continuous system. BIORESOURCE TECHNOLOGY 2014; 158:286-93. [PMID: 24614063 DOI: 10.1016/j.biortech.2014.02.022] [Citation(s) in RCA: 26] [Impact Index Per Article: 2.6] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 11/16/2013] [Revised: 02/06/2014] [Accepted: 02/08/2014] [Indexed: 05/25/2023]
Abstract
In this research, Scheffersomyces stipitis and Saccharomyces cerevisiae in immobilized and suspended state were used to convert pentose and hexose sugars to ethanol. In batch and continuous systems, S. stipitis and S. cerevisiae co-culture performance was better than S. cerevisiae. Continuous ethanol production was performed in packed bed immobilized cell reactor (ICR). In ICR, S. stipitis cells were found to be more sensitive to oxygen concentration and other possible mass transfer limitations as compared to S. cerevisiae. Use of co-immobilized S. stipitis and S. cerevisiae resulted in maximum xylose consumption (73.92%) and 41.68 g/L day ethanol was produced at HRT (hydraulic retention time) of 6h with wheat straw hydrolysate. At HRT of 0.75 h, the highest amount of ethanol with the values of 356.21 and 235.43 g/L day was produced when synthetic medium and wheat straw hydrolysate were used as feeding medium in ICR, respectively.
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Affiliation(s)
- Pınar Karagöz
- Department of Environmental Engineering, Gebze Institute of Technology, 41400 Gebze, Kocaeli, Turkey
| | - Melek Özkan
- Department of Environmental Engineering, Gebze Institute of Technology, 41400 Gebze, Kocaeli, Turkey.
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21
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Takei T, Yamasaki M, Yoshida M. Cesium accumulation of Rhodococcus erythropolis CS98 strain immobilized in hydrogel matrices. J Biosci Bioeng 2014; 117:497-500. [DOI: 10.1016/j.jbiosc.2013.09.013] [Citation(s) in RCA: 11] [Impact Index Per Article: 1.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/27/2013] [Revised: 09/14/2013] [Accepted: 09/24/2013] [Indexed: 11/26/2022]
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22
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Vincent M, Pometto AL, van Leeuwen JH. Ethanol production via simultaneous saccharification and fermentation of sodium hydroxide treated corn stover using Phanerochaete chrysosporium and Gloeophyllum trabeum. BIORESOURCE TECHNOLOGY 2014; 158:1-6. [PMID: 24561994 DOI: 10.1016/j.biortech.2014.01.083] [Citation(s) in RCA: 12] [Impact Index Per Article: 1.2] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 11/13/2013] [Revised: 01/16/2014] [Accepted: 01/20/2014] [Indexed: 06/03/2023]
Abstract
Ethanol was produced via the simultaneous saccharification and fermentation (SSF) of dilute sodium hydroxide treated corn stover. Saccharification was achieved by cultivating either Phanerochaete chrysosporium or Gloeophyllum trabeum on the treated stover, and fermentation was then performed by using either Saccharomyces cerevisiae or Escherichia coli K011. Ethanol production was highest on day 3 for the combination of G. trabeum and E. coli K011 at 6.68 g/100g stover, followed by the combination of P. chrysosporium and E. coli K011 at 5.00 g/100g stover. SSF with S. cerevisiae had lower ethanol yields, ranging between 2.88 g/100g stover at day 3 (P. chrysosporium treated stover) and 3.09 g/100g stover at day 4 (G. trabeum treated stover). The results indicated that mild alkaline pretreatment coupled with fungal saccharification offers a promising bioprocess for ethanol production from corn stover without the addition of commercial enzymes.
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Affiliation(s)
- Micky Vincent
- Department of Molecular Biology, Faculty of Resource Science and Technology, Universiti Malaysia Sarawak, 94300 Kota Samarahan, Sarawak, Malaysia; Department of Civil, Construction, and Environmental Engineering, Iowa State University, Ames, IA 50011, United States; Biorenewable Resources and Technology Program, Iowa State University, Ames, IA 50011, United States
| | - Anthony L Pometto
- Department of Food, Nutrition, and Packaging Sciences, Clemson University, Clemson, SC 29634, United States
| | - J Hans van Leeuwen
- Department of Civil, Construction, and Environmental Engineering, Iowa State University, Ames, IA 50011, United States; Biorenewable Resources and Technology Program, Iowa State University, Ames, IA 50011, United States; Department of Agricultural and Biosystems Engineering, Iowa State University, Ames, IA 50011, United States; Department of Food Science and Human Nutrition, Iowa State University, Ames, IA 50011, United States.
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23
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Gallo M, Bevilacqua A, Speranza B, Sinigaglia M, Corbo MR. Alginate beads and apple pieces as carriers forSaccharomyces cerevisiaevar. boulardii, as representative of yeast functional starter cultures. Int J Food Sci Technol 2014. [DOI: 10.1111/ijfs.12518] [Citation(s) in RCA: 16] [Impact Index Per Article: 1.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/08/2023]
Affiliation(s)
- Mariangela Gallo
- Department of the Science of Agriculture, Food and Environment (SAFE); University of Foggia; Foggia Italy
| | - Antonio Bevilacqua
- Department of the Science of Agriculture, Food and Environment (SAFE); University of Foggia; Foggia Italy
| | - Barbara Speranza
- Department of the Science of Agriculture, Food and Environment (SAFE); University of Foggia; Foggia Italy
| | - Milena Sinigaglia
- Department of the Science of Agriculture, Food and Environment (SAFE); University of Foggia; Foggia Italy
| | - Maria R. Corbo
- Department of the Science of Agriculture, Food and Environment (SAFE); University of Foggia; Foggia Italy
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24
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Westman JO, Bonander N, Taherzadeh MJ, Franzén CJ. Improved sugar co-utilisation by encapsulation of a recombinant Saccharomyces cerevisiae strain in alginate-chitosan capsules. BIOTECHNOLOGY FOR BIOFUELS 2014; 7:102. [PMID: 25050138 PMCID: PMC4094676 DOI: 10.1186/1754-6834-7-102] [Citation(s) in RCA: 19] [Impact Index Per Article: 1.9] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Received: 01/28/2014] [Accepted: 06/19/2014] [Indexed: 05/21/2023]
Abstract
BACKGROUND Two major hurdles for successful production of second-generation bioethanol are the presence of inhibitory compounds in lignocellulosic media, and the fact that Saccharomyces cerevisiae cannot naturally utilise pentoses. There are recombinant yeast strains that address both of these issues, but co-utilisation of glucose and xylose is still an issue that needs to be resolved. A non-recombinant way to increase yeast tolerance to hydrolysates is by encapsulation of the yeast. This can be explained by concentration gradients occuring in the cell pellet inside the capsule. In the current study, we hypothesised that encapsulation might also lead to improved simultaneous utilisation of hexoses and pentoses because of such sugar concentration gradients. RESULTS In silico simulations of encapsulated yeast showed that the presence of concentration gradients of inhibitors can explain the improved inhibitor tolerance of encapsulated yeast. Simulations also showed pronounced concentration gradients of sugars, which resulted in simultaneous xylose and glucose consumption and a steady state xylose consumption rate up to 220-fold higher than that found in suspension culture. To validate the results experimentally, a xylose-utilising S. cerevisiae strain, CEN.PK XXX, was constructed and encapsulated in semi-permeable alginate-chitosan liquid core gel capsules. In defined media, encapsulation not only increased the tolerance of the yeast to inhibitors, but also promoted simultaneous utilisation of glucose and xylose. Encapsulation of the yeast resulted in consumption of at least 50% more xylose compared with suspended cells over 96-hour fermentations in medium containing both sugars. The higher consumption of xylose led to final ethanol titres that were approximately 15% higher. In an inhibitory dilute acid spruce hydrolysate, freely suspended yeast cells consumed the sugars in a sequential manner after a long lag phase, whereas no lag phase was observed for the encapsulated yeast, and glucose, mannose, galactose and xylose were utilised in parallel from the beginning of the cultivation. CONCLUSIONS Encapsulation of xylose-fermenting S. cerevisiae leads to improved simultaneous and efficient utilisation of several sugars, which are utilised sequentially by suspended cells. The greatest improvement is obtained in inhibitory media. These findings show that encapsulation is a promising option for production of second-generation bioethanol.
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Affiliation(s)
- Johan O Westman
- School of Engineering, University of Borås, 501 90 Borås, Sweden
- Chemical and Biological Engineering, Industrial biotechnology, Chalmers University of Technology, 412 96 Göteborg, Sweden
| | - Nicklas Bonander
- Chemical and Biological Engineering, Industrial biotechnology, Chalmers University of Technology, 412 96 Göteborg, Sweden
| | | | - Carl Johan Franzén
- Chemical and Biological Engineering, Industrial biotechnology, Chalmers University of Technology, 412 96 Göteborg, Sweden
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25
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ElMekawy A, Diels L, De Wever H, Pant D. Valorization of cereal based biorefinery byproducts: reality and expectations. ENVIRONMENTAL SCIENCE & TECHNOLOGY 2013; 47:9014-27. [PMID: 23931701 PMCID: PMC3774676 DOI: 10.1021/es402395g] [Citation(s) in RCA: 55] [Impact Index Per Article: 5.0] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/06/2023]
Abstract
The growth of the biobased economy will lead to an increase in new biorefinery activities. All biorefineries face the regular challenges of efficiently and economically treating their effluent to be compatible with local discharge requirements and to minimize net water consumption. The amount of wastes resulting from biorefineries industry is exponentially growing. The valorization of such wastes has drawn considerable attention with respect to resources with an observable economic and environmental concern. This has been a promising field which shows great prospective toward byproduct usage and increasing value obtained from the biorefinery. However, full-scale realization of biorefinery wastes valorization is not straightforward because several microbiological, technological and economic challenges need to be resolved. In this review we considered valorization options for cereals based biorefineries wastes while identifying their challenges and exploring the opportunities for future process.
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Affiliation(s)
- Ahmed ElMekawy
- Separation
and Conversion Technologies, VITO-Flemish Institute for
Technological Research,
Boeretang 200, 2400 Mol, Belgium
- Genetic Engineering and Biotechnology
Research Institute, Minufiya University, Sadat City, Egypt
| | - Ludo Diels
- Separation
and Conversion Technologies, VITO-Flemish Institute for
Technological Research,
Boeretang 200, 2400 Mol, Belgium
| | - Heleen De Wever
- Separation
and Conversion Technologies, VITO-Flemish Institute for
Technological Research,
Boeretang 200, 2400 Mol, Belgium
| | - Deepak Pant
- Separation
and Conversion Technologies, VITO-Flemish Institute for
Technological Research,
Boeretang 200, 2400 Mol, Belgium
- Phone: +32 14336969; fax: +32 14326586; e-mail: ;
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26
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Ylitervo P, Akinbomia J, Taherzadeha MJ. Membrane bioreactors' potential for ethanol and biogas production: a review. ENVIRONMENTAL TECHNOLOGY 2013; 34:1711-1723. [PMID: 24350429 DOI: 10.1080/09593330.2013.813559] [Citation(s) in RCA: 6] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/03/2023]
Abstract
Companies developing and producing membranes for different separation purposes, as well as the market for these, have markedly increased in numbers over the last decade. Membrane and separation technology might well contribute to making fuel ethanol and biogas production from lignocellulosic materials more economically viable and productive. Combining biological processes with membrane separation techniques in a membrane bioreactor (MBR) increases cell concentrations extensively in the bioreactor. Such a combination furthermore reduces product inhibition during the biological process, increases product concentration and productivity, and simplifies the separation of product and/or cells. Various MBRs have been studied over the years, where the membrane is either submerged inside the liquid to be filtered, or placed in an external loop outside the bioreactor. All configurations have advantages and drawbacks, as reviewed in this paper. The current review presents an account of the membrane separation technologies, and the research performed on MBRs, focusing on ethanol and biogas production. The advantages and potentials of the technology are elucidated.
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Affiliation(s)
- Päivi Ylitervo
- School of Engineering, University of Borås, Borås, Sweden
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27
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Moreno MS, Andersen FE, Díaz MS. Dynamic Modeling and Parameter Estimation for Unit Operations in Lignocellulosic Bioethanol Production. Ind Eng Chem Res 2013. [DOI: 10.1021/ie302358e] [Citation(s) in RCA: 9] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- M. Susana Moreno
- Planta Piloto de Ingeniería Química (PLAPIQUI), CONICET—Universidad Nacional del Sur, Camino
La Carrindanga km 7, 8000 Bahía Blanca, Argentina
| | - Federico E. Andersen
- Planta Piloto de Ingeniería Química (PLAPIQUI), CONICET—Universidad Nacional del Sur, Camino
La Carrindanga km 7, 8000 Bahía Blanca, Argentina
| | - M. Soledad Díaz
- Planta Piloto de Ingeniería Química (PLAPIQUI), CONICET—Universidad Nacional del Sur, Camino
La Carrindanga km 7, 8000 Bahía Blanca, Argentina
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28
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Proteomic analysis of the increased stress tolerance of saccharomyces cerevisiae encapsulated in liquid core alginate-chitosan capsules. PLoS One 2012; 7:e49335. [PMID: 23152898 PMCID: PMC3494678 DOI: 10.1371/journal.pone.0049335] [Citation(s) in RCA: 22] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/06/2012] [Accepted: 10/10/2012] [Indexed: 11/19/2022] Open
Abstract
Saccharomyces cerevisiae CBS8066 encapsulated in semi-permeable alginate or alginate-chitosan liquid core capsules have been shown to have an enhanced tolerance towards complex dilute-acid lignocellulose hydrolysates and the lignocellulose-derived inhibitor furfural, as well as towards high temperatures. The underlying molecular reasons for these effects have however not been elucidated. In this study we have investigated the response of the encapsulation on the proteome level in the yeast cells, in comparison with cells grown freely in suspension under otherwise similar conditions. The proteomic analysis was performed on whole cell protein extracts using nLC-MS/MS with TMT® labelling and 2-D DIGE. 842 and 52 proteins were identified using each method, respectively. The abundances of 213 proteins were significantly different between encapsulated and suspended cells, with good correlation between the fold change ratios obtained by the two methods for proteins identified in both. Encapsulation of the yeast caused an up-regulation of glucose-repressed proteins and of both general and starvation-specific stress responses, such as the trehalose biosynthesis pathway, and down-regulation of proteins linked to growth and protein synthesis. The encapsulation leads to a lack of nutrients for cells close to the core of the capsule due to mass transfer limitations. The triggering of the stress response may be beneficial for the cells in certain conditions, for example leading to the increased tolerance towards high temperatures and certain inhibitors.
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29
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Westman JO, Ylitervo P, Franzén CJ, Taherzadeh MJ. Effects of encapsulation of microorganisms on product formation during microbial fermentations. Appl Microbiol Biotechnol 2012; 96:1441-54. [DOI: 10.1007/s00253-012-4517-y] [Citation(s) in RCA: 32] [Impact Index Per Article: 2.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/14/2012] [Revised: 10/11/2012] [Accepted: 10/14/2012] [Indexed: 12/21/2022]
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30
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Encapsulation-induced stress helps Saccharomyces cerevisiae resist convertible Lignocellulose derived inhibitors. Int J Mol Sci 2012; 13:11881-11894. [PMID: 23109889 PMCID: PMC3472781 DOI: 10.3390/ijms130911881] [Citation(s) in RCA: 23] [Impact Index Per Article: 1.9] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/18/2012] [Revised: 08/24/2012] [Accepted: 09/04/2012] [Indexed: 11/17/2022] Open
Abstract
The ability of macroencapsulated Saccharomyces cerevisiae CBS8066 to withstand readily and not readily in situ convertible lignocellulose-derived inhibitors was investigated in anaerobic batch cultivations. It was shown that encapsulation increased the tolerance against readily convertible furan aldehyde inhibitors and to dilute acid spruce hydrolysate, but not to organic acid inhibitors that cannot be metabolized anaerobically. Gene expression analysis showed that the protective effect arising from the encapsulation is evident also on the transcriptome level, as the expression of the stress-related genes YAP1, ATR1 and FLR1 was induced upon encapsulation. The transcript levels were increased due to encapsulation already in the medium without added inhibitors, indicating that the cells sensed low stress level arising from the encapsulation itself. We present a model, where the stress response is induced by nutrient limitation, that this helps the cells to cope with the increased stress added by a toxic medium, and that superficial cells in the capsules degrade convertible inhibitors, alleviating the inhibition for the cells deeper in the capsule.
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31
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Takei T, Ikeda K, Ijima H, Yoshida M, Kawakami K. A comparison of sodium sulfate, sodium phosphate, and boric acid for preparation of immobilized Pseudomonas putida F1 in poly(vinyl alcohol) beads. Polym Bull (Berl) 2012. [DOI: 10.1007/s00289-012-0756-4] [Citation(s) in RCA: 14] [Impact Index Per Article: 1.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
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32
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Lee H, Cho DH, Kim YH, Shin SJ, Kim SB, Han SO, Lee J, Kim SW, Park C. Tolerance of Saccharomyces cerevisiae K35 to lignocellulose-derived inhibitory compounds. BIOTECHNOL BIOPROC E 2011. [DOI: 10.1007/s12257-010-0474-4] [Citation(s) in RCA: 29] [Impact Index Per Article: 2.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/17/2022]
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33
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Shafiei M, Karimi K, Taherzadeh MJ. Techno-economical study of ethanol and biogas from spruce wood by NMMO-pretreatment and rapid fermentation and digestion. BIORESOURCE TECHNOLOGY 2011; 102:7879-86. [PMID: 21684155 DOI: 10.1016/j.biortech.2011.05.071] [Citation(s) in RCA: 19] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 03/05/2011] [Revised: 05/24/2011] [Accepted: 05/26/2011] [Indexed: 05/14/2023]
Abstract
Given that N-methylmorpholine-N-oxide (NMMO) is a promising alternative for the pretreatment of lignocelluloses, a novel process for ethanol and biogas production from wood was developed. The solvent, NMMO, is concentrated by multistage evaporation, and the wood is pretreated with the concentrated NMMO. Thereafter, ethanol is produced by the non-isothermal simultaneous saccharification and fermentation (NSSF) method, which is a rapid and efficient process. The wastewater is treated by upflow anaerobic sludge blanket (UASB) digester for rapid production of biogas. The process was simulated by Aspen plus®. Using mechanical vapor recompression for evaporators in the pretreatment and multi-pressure distillation columns, the energy requirements for the process were minimized. The economical feasibility of the developed biorefinery for five different plant capacities was studied by Aspen Icarus Process Evaluator. The base case was designed to utilize 200,000 tons of spruce wood per year and required M€ 58.3 as the total capital investment, while the production cost of ethanol is calculated to be €/l 0.44.
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Affiliation(s)
- Marzieh Shafiei
- School of Engineering, University of Borås, SE-501 90 Borås, Sweden
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34
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Ylitervo P, Franzén CJ, Taherzadeh MJ. Ethanol production at elevated temperatures using encapsulation of yeast. J Biotechnol 2011; 156:22-9. [PMID: 21807041 DOI: 10.1016/j.jbiotec.2011.07.018] [Citation(s) in RCA: 43] [Impact Index Per Article: 3.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/29/2011] [Revised: 06/30/2011] [Accepted: 07/12/2011] [Indexed: 10/18/2022]
Abstract
The ability of macroencapsulated Saccharomyces cerevisiae CBS 8066 to produce ethanol at elevated temperatures was investigated in consecutive batch and continuous cultures. Prior to cultivation yeast was confined inside alginate-chitosan capsules composed of an outer semi-permeable membrane and an inner liquid core. The encapsulated yeast could successfully ferment 30 g/L glucose and produce ethanol at a high yield in five consecutive batches of 12 h duration at 42°C, while freely suspended yeast was completely inactive already in the third batch. A high ethanol production was observed also through the first 48 h at 40°C during continuous cultivation at D=0.2 h(-1) when using encapsulated cells. The ethanol production slowly decreased in the following days at 40°C. The ethanol production was also measured in a continuous cultivation in which the temperature was periodically increased to 42-45°C and lowered to 37°C again in periods of 12h. Our investigation shows that a non-thermotolerant yeast strain improved its heat tolerance upon encapsulation, and could produce ethanol at temperatures as high as 45°C for a short time. The possibility of performing fermentations at higher temperatures would greatly improve the enzymatic hydrolysis in simultaneous saccharification and fermentation (SSF) processes and thereby make the bioethanol production process more economically feasible.
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Affiliation(s)
- Päivi Ylitervo
- School of Engineering, University of Borås, 501 90 Borås, Sweden.
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35
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Fabrication of poly(vinyl alcohol) hydrogel beads crosslinked using sodium sulfate for microorganism immobilization. Process Biochem 2011. [DOI: 10.1016/j.procbio.2010.10.011] [Citation(s) in RCA: 75] [Impact Index Per Article: 5.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Submit a Manuscript] [Subscribe] [Scholar Register] [Indexed: 11/23/2022]
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36
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Takei T, Ikeda K, Ijima H, Kawakami K, Yoshida M, Hatate Y. Preparation of polymeric microcapsules enclosing microbial cells by radical suspension polymerization via water-in-oil-in-water emulsion. Polym Bull (Berl) 2010. [DOI: 10.1007/s00289-010-0253-6] [Citation(s) in RCA: 20] [Impact Index Per Article: 1.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/24/2022]
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37
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Characterization of a spontaneous flocculation mutant derived from Candida glabrata: a useful strain for bioethanol production. J Biosci Bioeng 2009; 107:379-82. [PMID: 19332296 DOI: 10.1016/j.jbiosc.2008.12.002] [Citation(s) in RCA: 18] [Impact Index Per Article: 1.2] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/27/2008] [Revised: 12/01/2008] [Accepted: 12/09/2008] [Indexed: 11/23/2022]
Abstract
A spontaneous flocculation mutant (Cgflo1) was obtained from Candida glabrata. Flocculation of Cgflo1 was dependent on divalent cations such as Ca(2+) and Mg(2+) and was inhibited by galactose. Cgflo1 is believed to be a useful strain for bioethanol production based on its flocculation ability at higher temperatures.
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38
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Lennartsson PR, Karimi K, Edebo L, Taherzadeh MJ. Effects of different growth forms of Mucor indicus on cultivation on dilute-acid lignocellulosic hydrolyzate, inhibitor tolerance, and cell wall composition. J Biotechnol 2009; 143:255-61. [PMID: 19631243 DOI: 10.1016/j.jbiotec.2009.07.011] [Citation(s) in RCA: 28] [Impact Index Per Article: 1.9] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/16/2009] [Revised: 07/10/2009] [Accepted: 07/16/2009] [Indexed: 11/15/2022]
Abstract
The dimorphic fungus Mucor indicus was grown in different forms classified as purely filamentous, mostly filamentous, mostly yeast-like and purely yeast-like, and the relationship between morphology and metabolite production, inhibitor tolerance and the cell wall composition was investigated. Low concentrations of spores in the inoculum with subsequent aeration promoted filamentous growth, whereas higher spore concentrations and anaerobic conditions promoted yeast-like growth. Ethanol was the main metabolite with glycerol next under all conditions tested. The yields of ethanol from glucose were between 0.39 and 0.42 g g(-1) with productivities of 3.2-5.0 g l(-1) h(-1). The ethanol productivity of mostly filamentous cells was increased from 3.9 to 5.0 g l(-1) h(-1) by the presence of oxygen, whereas aeration of purely yeast-like cells showed no such effect. All growth forms were able to tolerate 4.6 g l(-1) furfural and 10 g l(-1) acetic acid and assimilate the sugars, although with different consumption rates. The cell wall content of the fungus measured as alkali insoluble materials (AIM) of the purely yeast-like cells was 26% of the biomass, compared to 8% of the pure filaments. However, the chitosan concentration of the filaments was 29% of the AIM, compared to 6% of the yeast-like cells.
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Affiliation(s)
- Patrik R Lennartsson
- School of Engineering, University of Borås, 501 90 Borås, Sweden; Department of Chemical and Biological Engineering, Chalmers University of Technology, 41296 Göteborg, Sweden.
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Almeida JRM, Bertilsson M, Gorwa-Grauslund MF, Gorsich S, Lidén G. Metabolic effects of furaldehydes and impacts on biotechnological processes. Appl Microbiol Biotechnol 2009; 82:625-38. [PMID: 19184597 DOI: 10.1007/s00253-009-1875-1] [Citation(s) in RCA: 178] [Impact Index Per Article: 11.9] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/30/2008] [Revised: 01/13/2009] [Accepted: 01/14/2009] [Indexed: 11/30/2022]
Abstract
There is a growing awareness that lignocellulose will be a major raw material for production of both fuel and chemicals in the coming decades--most likely through various fermentation routes. Considerable attention has been given to the problem of finding efficient means of separating the major constituents in lignocellulose (i.e., lignin, hemicellulose, and cellulose) and to efficiently hydrolyze the carbohydrate parts into sugars. In these processes, by-products will inevitably form to some extent, and these will have to be dealt with in the ensuing microbial processes. One group of compounds in this category is the furaldehydes. 2-Furaldehyde (furfural) and substituted 2-furaldehydes--most importantly 5-hydroxymethyl-2-furaldehyde--are the dominant inhibitory compounds found in lignocellulosic hydrolyzates. The furaldehydes are known to have biological effects and act as inhibitors in fermentation processes. The effects of these compounds will therefore have to be considered in the design of biotechnological processes using lignocellulose. In this short review, we take a look at known metabolic effects, as well as strategies to overcome problems in biotechnological applications caused by furaldehydes.
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Affiliation(s)
- João R M Almeida
- Department of Applied Microbiology, Lund University, P.O. Box 124, 221 00 Lund, Sweden
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40
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Graff S, Hussain S, Chaumeil JC, Charrueau C. Increased Intestinal Delivery of Viable Saccharomyces boulardii by Encapsulation in Microspheres. Pharm Res 2008; 25:1290-6. [DOI: 10.1007/s11095-007-9528-5] [Citation(s) in RCA: 48] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/14/2007] [Accepted: 07/06/2007] [Indexed: 01/01/2023]
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41
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Pham TK, Wright PC. Proteomic Analysis of Calcium Alginate-Immobilized Saccharomyces cerevisiae under High-Gravity Fermentation Conditions. J Proteome Res 2008; 7:515-25. [DOI: 10.1021/pr070391h] [Citation(s) in RCA: 13] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Trong Khoa Pham
- Biological and Environmental Systems Group, Department of Chemical and Process Engineering, The University of Sheffield, Mappin Street, Sheffield S1 3JD, U.K
| | - Phillip C. Wright
- Biological and Environmental Systems Group, Department of Chemical and Process Engineering, The University of Sheffield, Mappin Street, Sheffield S1 3JD, U.K
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42
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Talebnia F, Taherzadeh MJ. Physiological and morphological study of encapsulated Saccharomyces cerevisiae. Enzyme Microb Technol 2007. [DOI: 10.1016/j.enzmictec.2007.05.020] [Citation(s) in RCA: 8] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/23/2022]
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43
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Protective Effect of Encapsulation in Fermentation of Limonene-contained Media and Orange Peel Hydrolyzate. Int J Mol Sci 2007. [DOI: 10.3390/i8080777] [Citation(s) in RCA: 50] [Impact Index Per Article: 2.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/16/2022] Open
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44
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Sakai S, Tsuchida Y, Nakamoto H, Okino S, Ichihashi O, Kawaguchi H, Watanabe T, Inui M, Yukawa H. Effect of lignocellulose-derived inhibitors on growth of and ethanol production by growth-arrested Corynebacterium glutamicum R. Appl Environ Microbiol 2007; 73:2349-53. [PMID: 17277203 PMCID: PMC1855661 DOI: 10.1128/aem.02880-06] [Citation(s) in RCA: 125] [Impact Index Per Article: 7.4] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/13/2006] [Accepted: 01/24/2007] [Indexed: 11/20/2022] Open
Abstract
In cellulosic ethanol production, pretreatment of a biomass to facilitate enzymatic hydrolysis inevitably yields fermentation inhibitors such as organic acids, furans, and phenols. With representative inhibitors included in the medium at various concentrations, individually or in various combinations, ethanol production by Corynebacterium glutamicum R under growth-arrested conditions was investigated. In the presence of various inhibitors, the 62 to 100% ethanol productivity retained by the C. glutamicum R-dependent method far exceeded that retained by previously reported methods.
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Affiliation(s)
- Shinsuke Sakai
- Research Institute of Innovative Technology for the Earth, 9-2 Kizugawadai, Kizu-cho, Soraku-gun, Kyoto 619-0292, Japan
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In situ detoxification and continuous cultivation of dilute-acid hydrolyzate to ethanol by encapsulated S. cerevisiae. J Biotechnol 2006; 125:377-84. [PMID: 16621080 DOI: 10.1016/j.jbiotec.2006.03.013] [Citation(s) in RCA: 43] [Impact Index Per Article: 2.4] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/07/2005] [Revised: 02/28/2006] [Accepted: 03/13/2006] [Indexed: 10/24/2022]
Abstract
Dilute-acid lignocellulosic hydrolyzate was successfully fermented to ethanol by encapsulated Saccharomyces cerevisiae at dilution rates up to 0.5h(-1). The hydrolyzate was so toxic that freely suspended yeast cells could ferment it continuously just up to dilution rate 0.1h(-1), where the cells lost 75% of their viability measured by colony forming unit (CFU). However, encapsulation increased their capacity for in situ detoxification of the hydrolyzate and protected the cells against the inhibitors present in the hydrolyzate. While the cells were encapsulated, they could successfully ferment the hydrolyzate at tested dilution rates 0.1-0.5h(-1), and keep more than 75% cell viability in the worst conditions. They produced ethanol with yield 0.44+/-0.01 g/g and specific productivity 0.14-0.17 g/(gh) at all dilution rates. Glycerol was the main by-product of the cultivations, which yielded 0.039-0.052 g/g. HMF present in the hydrolyzate was converted 48-71% by the encapsulated yeast, while furfural was totally converted at dilution rates 0.1 and 0.2h(-1) and partly at the higher rates. Continuous cultivation of encapsulated yeast was also investigated on glucose in synthetic medium up to dilution rate 1.0 h(-1). At this highest rate, ethanol and glycerol were also the major products with yields 0.43 and 0.076 g/g, respectively. The experiments lasted for 18-21 days, and no damage in the capsules was detected.
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Current awareness on yeast. Yeast 2005. [DOI: 10.1002/yea.1169] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/12/2022] Open
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