CNT-Supported MoxC Catalysts: Effect of Loading and Carburization Parameters

Effect of the Carbon Support and Conditions on the Carbothermal Synthesis of Cu-Molybdenum Carbide and Its Application on CO2 Hydrogenation to Methanol

The synthesis of methanol by carbon dioxide hydrogenation has been studied using copper-molybdenum carbides supported on high surface area graphite, reduced graphene oxide and carbon nanotubes. The synthesis conditions and the effect of the support were studied. The catalysts were prepared in situ using H₂ or He at 600 °C or 700 °C. Both molybdenum carbide and oxycarbide were obtained. A support with less reactive carbon resulted in lower proportion of carbide obtained. The best results were achieved over a 5 wt.% Cu and 10 wt.% Mo on high surface area graphite that reached 96.3% selectivity to methanol.

A Review of Preparation Strategies for α-MoC1-x Catalysts

Transition metal carbides are attracting growing attention as robust and affordable alternative heterogeneous catalysts to platinum group metals, for a host of contemporary and established hydrogenation, dehydrogenation, and isomerisation reactions. In particular, the metastable α-MoC1-x phase has been shown to exhibit interesting catalytic properties for low temperature processes reliant on O-H and C-H bond activation. While demonstrating exciting catalytic properties, a significant challenge exists in the application of metastable carbides, namely the challenging procedure for their preparation. In this review we will briefly discuss the properties and catalytic applications of α-MoC1-x, followed by a more detailed discussion on available synthesis methods and important parameters that influence carbide properties. Techniques are contrasted with properties of phase, surface area, morphology and Mo:C being considered. Further, we briefly relate these observations to experimental and theoretical studies of α-MoC1-x in catalytic applications. Synthetic strategies discussed are, the original temperature programmed ammonolysis followed by carburisation, alternative oxycarbide or hydrogen bronze precursor phases, heat treatment of moybdate-amide compounds and other low temperature synthetic routes. The importance of carbon removal and catalyst passivation in relation to surface and bulk properties are also discussed. Novel techniques that by-pass the apparent bottle neck of ammonolysis are reported, however a clear understanding of intermediate phases is required to be able to fully apply these techniques. Pragmatically, the scaled application of these techniques requires the pre-pyrolysis wet chemistry to be simple and scalable. Further, there is a clear opportunity to correlate observed morphologies/phases and catalytic properties with findings from computational theoretical studies. Detailed characterisation throughout the synthetic process is essential and will undoubtedly provide fundamental insights that can be used for the controllable and scalable synthesis of metastable α-MoC1-x.

Metallic Tungsten Nanoparticles That Exhibit an Electronic State Like Carbides during the Carbothermal Reduction of WCl6 by Hydrogen

Carbothermal hydrogen reduction (CHR) is a unique dry chemical process used to fabricate metals and carbides on carbon supports. In this study, a stepwise CHR of WCl₆ on a graphite support is demonstrated for the first time. Powder X-ray diffraction studies revealed that, at 773 K, metallic tungsten nanoparticles are produced, whereas, at 1073 K, the metastable W₂C phase is generated rather than the thermodynamically stable WC phase. X-ray photoelectron spectroscopy and X-ray absorption near edge structure studies showed that the chemical state of the W nanoparticles simultaneously exhibits metallic W(∼0) and carbide W(δ+) character. The obtained results suggest that, although electronic interactions exist between the metallic W atoms and the graphite support, the body-centered cubic structure of the metallic tungsten is maintained, confirmed by the extended X-ray absorption fine structure. In addition, high-resolution scanning transmission electron microscopy observations revealed that the W nanoparticles exhibit a thin flattened shape on the support. These results support the notion that the mechanism for the formation of the W nanoparticles during the CHR is influenced by the electronic interactions between the W nanoparticles and the graphite support. Our work thus suggests that the combination of early-transition-metal atoms and carbon-based supports would afford modulatable electronic systems though the electronic interactions.

Subnano-transformation of molybdenum carbide to oxycarbide

Ultrasmall particles exhibit structures and/or properties that are different from those of the corresponding bulk materials; in this context especially ultrasmall precious-metal particles have been extensively investigated. In this study, we targeted the transition base-metal Mo and succeeded in systematically producing Mo oxycarbide/carbide particles with diameters of 1.7 ± 0.7, 1.4 ± 0.5, 1.3 ± 0.4, 1.2 ± 0.3, 1.0 ± 0.3, and 0.8 ± 0.2 nm on a carbon support using the carbothermal hydrogen reduction method at 773 K and a diphenylazomethine-type dendrimer as a template. The formation and properties of the particles were confirmed using X-ray photoelectron spectroscopy, high-angle annular dark-field scanning transmission electron microscopy (HAADF-STEM) images, and X-ray absorption fine structure (XAFS) studies. We found that Mo particles with a diameter of 1.3 nm or greater formed carbides such as β'-Mo₂C, whereas smaller particles formed oxycarbides, indicating a size-dependent transformation in the phase or composition of the particles. Thus, this work demonstrated a new concept, subnano-transformation, which would be a new class of phase transformation based on the concept of the size dependence in such an ultrasmall scale. In addition, the movement of Mo atoms within a cluster and on the fringes of a nanoparticle was also demonstrated during continuous time-course high-resolution HAADF-STEM observation.

Selective hydrogen production from formic acid decomposition over Mo carbides supported on carbon materials

The support influenced the carbide phase obtained so that a higher ratio of defective carbon favoured the formation of β-Mo₂C phase vs. MoO_xC_y. Redox transformations during the reaction might be responsible of the transformation of β-Mo₂C into MoO_xC_y.

Hydrodeoxygenation of guaiacol over Ni/carbon catalysts: effect of the support and Ni loading

Commercial carbon nanotubes (CNT), oxidized CNT (CNTox) and activated carbon (AC) were used as supports to prepare Ni/C catalysts with a nominal loading of 15 wt%.

Carbon nanofiber-supported ReOx catalysts for the hydrodeoxygenation of lignin-derived compounds

The effect of ReO_x loading (2–13 wt%) and H₂ pressure (0–5 MPa) for the hydrodeoxygenation of phenol has been studied for carbon nanofiber-supported ReO_x catalysts in a batch reactor at 573 K.

Modification of the carbide microstructure by N- and S-functionalization of the support in MoxC/CNT catalysts

Surface modification of a CNT support with S- or N-containing functionalities results in significant modification of the catalytic performance of supported molybdenum carbide in the steam reforming of methanol.

Construction of Efficient 3D Gas Evolution Electrocatalyst for Hydrogen Evolution: Porous FeP Nanowire Arrays on Graphene Sheets

A novel 3D hierarchical nanocomposite of vertically aligned porous FeP nano-wires on reduced graphene oxide is prepared as a demonstration of constructing an efficient hydrogen evolution catalyst. Extension of this nanostructuring strategy to other functional nanocomposites by combining different dimensional nanomaterials is attractive.