Alkaline-Earth-Metal-Catalyzed Thin-Film Pyrolysis of Cellulose

Biopolymer-Based Flame Retardants and Flame-Retardant Materials

Polymeric materials featuring excellent flame retardancy are essential for applications requiring high levels of fire safety, while those based on biopolymers are highly favored due to their eco-friendly nature, sustainable characteristics, and abundant availability. This review first outlines the pyrolysis behaviors of biopolymers, with particular emphasis on naturally occurring ones derived from non-food sources such as cellulose, chitin/chitosan, alginate, and lignin. Then, the strategies for chemical modifications of biopolymers for flame-retardant purposes through covalent, ionic, and coordination bonds are presented and compared. The emphasis is placed on advanced methods for introducing biopolymer-based flame retardants into polymeric matrices and fabricating biopolymer-based flame-retardant materials. Finally, the challenges for sustaining the current momentum in the utilization of biopolymers for flame-retardant purposes are further discussed.

Effect of Different Phosphates on Pyrolysis Temperature-Dependent Carbon Sequestration and Phosphorus Release Performance in Biochar

Carbon sequestration is the primary function of biochar. Hence, it is necessary to design biochar with high carbon (C) retention and low C loss. In this study, three P compounds, including KH₂PO₄, Ca(H₂PO₄)₂, and NH₄H₂PO₄, were premixed with corn stalk (1:4, w/w), aiming to produce biochars (CSB+K, CSB+Ca, and CSB+N) with high C sequestration and slow release of P at three temperatures (300, 500, and 700 °C). The addition of all P sources obviously increased C retention, with the order of NH₄H₂PO₄ (65.6-83.5%) > Ca(H₂PO₄)₂ (60.4-78.2%) > KH₂PO₄ (50.1-76.1%), compared with the pristine biochar (47.8-73.6%). The addition of Ca(H₂PO₄)₂ and KH₂PO₄ led to an increase in aromaticity and graphitization, as evidenced by H/C, FTIR, Raman and XPS analysis, whereas an opposite result occurred on CSB+N. Furthermore, all three phosphates reduced C loss of biochars with H₂O₂ oxidation, and CSB+Ca showed the best effect. Ca(H₂PO₄)₂ and KH₂PO₄ pretreated biochars had higher resistance to K₂Cr₂O₇ oxidation and thermal treatment. In contrast, the C loss of NH₄H₂PO₄-added biochar at 500 and 700 °C with K₂Cr₂O₇ oxidation was increased by 54% and 36%, respectively. During the pyrolysis process, Ca(H₂PO₄)₂ was transformed into insoluble Ca₂P₂O₇, leading to the lowest P release rate of CSB+Ca. This study indicates that co-pyrolysis of corn stalk and Ca(H₂PO₄)₂ is optimal for increasing C retention, enhancing C stability and improving slow-release performance of P regardless of pyrolysis temperature.

Calcium as an innovative and effective catalyst for the synthesis of graphene-like materials from cellulose

Pyrolysis of lignocellulosic biomass (hard carbon) produces poorly graphitic biochar. In this study, nano-structured biochars were produced from microcrystalline cellulose using calcium as a non-conventional catalyst. Calcium is abundant, environmental-friendly and widely accessible. Graphitization of calcium-impregnated cellulose was carried out at 1800 °C, a temperature below 2000 °C where the graphitization usually occurs. XRD, Raman spectroscopy, high-resolution TEM together with the in-house numerical tool developed enable the quantification of the graphene fringes in the biochars. The non-impregnated cellulose biochar was composed of short and poorly stacked graphene fringes. The impregnation with 2 wt.% of calcium led to the conversion of the initial structure into a well-organized and less defective graphene-like one. The graphene-like structures obtained were composed of tens of stacked graphene fringes with a crystallite size up to 20 nm and an average interlayer spacing equal to 0.345 nm, close to the reference value of standard hexagonal graphite (0.3354 nm). The increase of the calcium concentration did not significantly improve the crystallite sizes of the graphene-like materials but rather drastically improved their rate. Our results propose a mechanism and provide new insights on the synthesis of graphene-like materials from bio-feedstocks using calcium where the literature is focused on transition metals such as iron and nickel among others. The decrease of the graphitization temperature below 2000 °C should lower the production cost as well as the environmental impact of the thermal graphene-like materials synthesis using biomass. This finding should stimulate further research in the field and broaden the application perspectives.

Analysis of the Catalytic Effects Induced by Alkali and Alkaline Earth Metals (AAEMs) on the Pyrolysis of Beech Wood and Corncob

The catalytic pyrolysis of beech wood and corncob was experimentally investigated considering six additives containing alkali and alkaline earth metals (Na2CO3, NaOH, NaCl, KCl, CaCl2 and MgCl2). Thermogravimetric analyses (TGA) were carried out with raw feedstocks and samples impregnated with different concentrations of catalysts. In a bid to better interpret observed trends, measured data were analyzed using an integral kinetic modeling approach considering 14 different reaction models. As highlights, this work showed that cations (Na+, K+, Ca2+, and Mg2+) as well as anions (i.e., CO32−, OH−, and Cl−) influence pyrolysis in selective ways. Alkaline earth metals were proven to be more effective than alkali metals in fostering biomass decomposition, as evidenced by decreases in the characteristic pyrolysis temperatures and activation energies. Furthermore, the results obtained showed that the higher the basicity of the catalyst, the higher its efficiency as well. Increasing the quantities of calcium- and magnesium-based additives finally led to an enhancement of the decomposition process at low temperatures, although a saturation phenomenon was seen for high catalyst concentrations.

Thermogravimetric Analysis and Kinetic Modeling of the AAEM-Catalyzed Pyrolysis of Woody Biomass

This work analyzes the catalytic effects induced by alkali and alkaline earth metals (AAEMs) on pyrolysis kinetics. To this end, thermogravimetric analyses (TGA) were carried out with raw beech wood and samples impregnated with NaCl, KCl and MgCl₂ at four heating rates (5, 10, 15 and 30 °C/min). Obtained results showed that AAEM compounds promote the decomposition of biomass by reducing the initial and peak pyrolysis temperatures. More specifically, the catalytic effect of the alkaline earth metal was shown to be stronger than that of alkali metals. To further interpret the obtained trends, a kinetic modeling of measured data was realized using two isoconversional methods (the Ozawa-Flynn-Wall (OFW) and Kissinger-Akahira-Sunose (KAS) models). With a view to identifying a suitable reaction model, model fitting and master plot methods were considered to be coupled with the isoconversional modeling approaches. The 3-D diffusion reaction model has been identified as being well suited to properly simulate the evolution of the conversion degree of each sample as a function of the temperature. Furthermore, the kinetic parameters derived from the present modeling work highlighted significant decreases of the activation energies when impregnating wood with AAEM chlorides, thus corroborating the existence of catalytic effects shifting the decomposition process to lower temperatures. A survey of the speculated pathways allowing to account for the impact of AAEMs on the thermal degradation of woody biomass is eventually proposed to better interpret the trends identified in this work.

Cooperative Activation of Cellulose with Natural Calcium

Naturally occurring metals, such as calcium, catalytically activate the intermonomer β-glycosidic bonds in long chains of cellulose, initiating reactions with volatile oxygenates for renewable applications. In this work, the millisecond kinetics of calcium-catalyzed reactions were measured via the method of the pulse-heated analysis of solid and surface reactions (PHASR) at high temperatures (370-430 °C) to reveal accelerated glycosidic ether scission with a second-order rate dependence on the Ca²⁺ ions. First-principles density functional theory (DFT) calculations were used to identify stable binding configurations for two Ca²⁺ ions that demonstrated accelerated transglycosylation kinetics, with an apparent activation barrier of 50 kcal mol^-1 for a cooperative calcium-catalyzed cycle. The agreement of the mechanism with calcium cooperativity to the experimental barrier (48.7 ± 2.8 kcal mol^-1) suggests that calcium enhances the reactivity through a primary role of stabilizing charged transition states and a secondary role of disrupting native H-bonding.

Synergetic effect of magnesium citrate and temperature on the product characteristics of waste lotus seedpod pyrolysis

To understand the synergetic effect of magnesium citrate (MC) and temperature on biomass pyrolysis, co-pyrolysis of lotus seedpod (LS) and MC was carried out in a fixed bed reactor. With the addition of MC, CO2 become the dominate composition in gas (55.83-90.75 vol%). And with temperature increasing, the main components in bio-oil converted from carboxylic acid to phenols and aromatics. Meanwhile, the mesoporous carbon was formed, with the BET specific surface area up to 514.66 m2/g, and pore diameter mainly focused at 3-8 nm. For the catalytic effect, the secondary cracking of pyrolytic volatiles (acetic acid and anhydrosugar) was inhibited, therefore the gas releasing was inhibited below 550 °C. However, at higher temperature, MgO catalysts favored the reduction of acids and deoxygenation via ketonization and aldol condensation reactions. The formed MgO as a template and the catalysis of MgO during co-pyrolysis contributed to the mesoporous structure of solid char.

Unravelling the catalytic influence of naturally occurring salts on biomass pyrolysis chemistry using glucose as a model compound: a combined experimental and DFT study

Alkali and alkaline-earth metal loaded biomass pyrolysis highlights that different metal ions have different effects on bio-oil composition.

Spontaneous Aerosol Ejection: Origin of Inorganic Particles in Biomass Pyrolysis

At high thermal flux and temperatures of approximately 500 °C, lignocellulosic biomass transforms to a reactive liquid intermediate before evaporating to condensable bio-oil for downstream upgrading to renewable fuels and chemicals. However, the existence of a fraction of nonvolatile compounds in condensed bio-oil diminishes the product quality and, in the case of inorganic materials, catalyzes undesirable aging reactions within bio-oil. In this study, ablative pyrolysis of crystalline cellulose was evaluated, with and without doped calcium, for the generation of inorganic-transporting aerosols by reactive boiling ejection from liquid intermediate cellulose. Aerosols were characterized by laser diffraction light scattering, inductively coupled plasma spectroscopy, and high-speed photography. Pyrolysis product fractionation revealed that approximately 3 % of the initial feed (both organic and inorganic) was transported to the gas phase as aerosols. Large bubble-to-aerosol size ratios and visualization of significant late-time ejections in the pyrolyzing cellulose suggest the formation of film bubbles in addition to the previously discovered jet formation mechanism.