A New Insight into Active Cu 2+ Species Properties in One‐Pot Synthesized Cu‐SSZ‐13 Catalysts for NO x Reduction by NH 3

Effect of Cu loading content on the catalytic performance of Cu-USY catalysts for selective catalytic reduction of NO with NH3

Series of Cu-USY zeolite catalyst with different Cu loading content were synthesized through simple impregnation method. The obtained catalysts were subjected to selective catalytic reduction of NO_x with NH₃ (NH₃-SCR) performance evaluation, structural/chemical characterizations such as X-ray diffraction (XRD), N₂ adsorption/desorption, H₂ temperature-programmed reduction (H₂-TPR), NH₃ temperature-programmed desorption (NH₃-TPD) as well as detailed in situ diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS) experiments including CO adsorption, NH₃ adsorption and NO+O₂ in situ reactions. Results show that Cu-USY with proper Cu loading (in this work 5Cu-USY with 5 wt.% Cu) could be promising candidates with highly efficient NH₃-SCR catalytic performance, relatively low byproduct formation and excellent hydrothermal stability, although its SO₂ poisoning tolerability needs alleviation. Further characterizations reveal that such catalytic advantages can be attributed to both active cu species and surface acid centers evolution modulated by Cu loading. On one hand, Cu species in the super cages of zeolites increases with higher Cu content and being more conducive for NH₃-SCR reactivity. On the other hand, higher Cu loading leads to depletion of Brønsted acid centers and simultaneous formation of abundant Lewis acid centers, which facilitates NH₄NO₃ reduction via NH₃ adsorbed on Lewis acid centers, thus improving SCR reactivity. However, Cu over-introduction leads to formation of surface highly dispersed CuO_x, causing unfavorable NH₃ oxidation and inferior N₂ selectivity.

Recent progress in performance optimization of Cu-SSZ-13 catalyst for selective catalytic reduction of NOx

Nitrogen oxides (NO_x), which are the major gaseous pollutants emitted by mobile sources, especially diesel engines, contribute to many environmental issues and harm human health. Selective catalytic reduction of NO_x with NH₃ (NH₃-SCR) is proved to be one of the most efficient techniques for reducing NO_x emission. Recently, Cu-SSZ-13 catalyst has been recognized as a promising candidate for NH₃-SCR catalyst for reducing diesel engine NO_x emissions due to its wide active temperature window and excellent hydrothermal stability. Despite being commercialized as an advanced selective catalytic reduction catalyst, Cu-SSZ-13 catalyst still confronts the challenges of low-temperature activity and hydrothermal aging to meet the increasing demands on catalytic performance and lifetime. Therefore, numerous studies have been dedicated to the improvement of NH₃-SCR performance for Cu-SSZ-13 catalyst. In this review, the recent progress in NH₃-SCR performance optimization of Cu-SSZ-13 catalysts is summarized following three aspects: 1) modifying the Cu active sites; 2) introducing the heteroatoms or metal oxides; 3) regulating the morphology. Meanwhile, future perspectives and opportunities of Cu-SSZ-13 catalysts in reducing diesel engine NO_x emissions are discussed.

One-pot synthesis of Fe/Cu-SSZ-13 catalyst and its highly efficient performance for the selective catalytic reduction of nitrogen oxide with ammonia

Series of Fe/Cu-SSZ-13 catalysts with different Fe loading content were synthesized by simple one-pot strategy. The obtained catalysts were subjected to selective catalytic reduction (SCR) of NO_x with NH₃ and were characterized by various techniques. The results show that Fe_0.63/Cu_1.50-SSZ-13 catalyst with proper Fe content exhibits excellent catalytic activity with widest operation temperature window from 160 to 580°C, excellent hydrothermal stability as well as good resistance to sulfur poisoning when compared with Cu-SSZ-13, signifying its great potential for practical applications. Further characterizations reveal that the synthesized Fe/Cu-SSZ-13 catalysts present typical chabazite (CHA) structure with good crystallinity, while isolated Cu²⁺ and monomeric Fe³⁺ are revealed as the predominant copper and iron species. At low temperatures, isolated Cu²⁺ species act as primary active sites for SCR reaction, while monomeric Fe³⁺ species provide sufficient active sites for sustain the SCR activity at high temperature. Moreover, Fe over doping would lead to the damage of zeolite structure, destruction of isolated Cu²⁺ site, as well as the formation of highly oxidizing Fe₂O₃, thus causing deterioration of catalytic performances.

Effect of Copper Precursors on the Activity and Hydrothermal Stability of CuII−SSZ−13 NH3−SCR Catalysts

A series of CuII−SSZ−13 catalysts are prepared by in-situ hydrothermal method using different copper precursors (CuII(NO3)2, CuIISO4, CuIICl2) for selective catalytic reduction of NO by NH3 in a simulated diesel vehicle exhaust. The catalysts were characterized by X−ray diffraction (XRD), scanning electron microscope (SEM), X−ray photoelectron spectroscopy (XPS), N2 adsorption-desorption, hydrogen-temperature-programmed reduction (H2−TPR), ammonia temperature-programmed desorption (NH3−TPD), and 27Al and 29Si solid state Nuclear Magnetic Resonance (NMR). The CuII−SSZ−13 catalyst prepared by CuII(NO3)2 shows excellent catalytic activity and hydrothermal stability. The NO conversion of CuII−SSZ−13 catalyst prepared by CuII(NO3)2 reaches 90% at 180 °C and can remain above 90% at a wide temperature range of 180–700 °C. After aging treatment at 800 °C for 20 h, the CuII−SSZ−13 catalyst prepared by CuII(NO3)2 still exhibits above 90% NO conversion under a temperature range of 240–600 °C. The distribution of Cu species and the Si/Al ratios in the framework of the synthesized CuII−SSZ−13 catalysts, which determine the catalytic activity and the hydrothermal stability of the catalysts, are dependent on the adsorption capacity of anions to the cation during the crystallization process due to the so called Hofmeister anion effects, the NO3− ion has the strongest adsorption capacity among the three kinds of anions (NO3−, Cl−, and SO42−), followed by Cl– and SO42– ions. Therefore, the CuII−SSZ−13 catalyst prepared by CuII(NO3)2 possess the best catalytic ability and hydrothermal stability.