Multiscale Aspects of Modeling Gas-Phase Nanoparticle Synthesis

Multiscale Simulation of the Formation of Platinum-Particles on Alumina Nanoparticles in a Spray Flame Experiment

Platinum decorated alumina particles have the potential of being a highly (cost-)effective catalyst. The particles are synthesized from platinum(II) acetylacetonate dissolved in a mixture of isopropanol and acetic acid with dispersed alumina carriers. The process is simulated by means of large eddy simulation with reaction kinetics and aerosol dynamics modeling. A two mixture fraction approach for tabulated chemistry with a thickened flame model is used to consider the complex reaction kinetics of the solvent spray combustion. Diffusion is described followings Ficks law with a unity Lewis number for the gas phase species, whereas the particle diffusion coefficients are calculated according to the kinetic theory. An extended model for aerosol dynamics, capable of predicting deposition rate and surface particle growth, is derived from the classical sectional technique. The simulations are compared and validated with product particle characteristics obtained from the experimental observations. Distributions for different locations within the simulation domain show the evolution of particle sizes deposited on the alumina particle surface, and transmission electron microscopy (TEM) images of the composite particles are shown in comparison to 3D particles ballistically reconstructed from simulation data. The ratio of deposited platinum on the alumina carrier particles and the mean diameters of the deposited particles are in good agreement with the experimental observation. Overall, the new method has demonstrated to be suitable for simulating the particle decoration process.

Nanoparticle processing: Understanding and controlling aggregation

Nanoparticles (NPs) are commonly defined as particles with size <100 nm and are currently of considerable technological and academic interest, since they are often the starting materials for nanotechnology. Novel properties develop as a bulk material is reduced to nanodimensions and is reflected in new chemistry, physics and biology. With reduction in size, a greater function of the atoms is at the surface, and promote different interaction with its environment, as compared to the bulk material. In addition, the reduction in size alters the electronic structure of the material, resulting in novel quantum effects. Size also influences mobility, primarily controlled by Brownian motion for NPs, and relevant in biological and environmental processes. However, the small size also leads to high surface energy, and NPs tend to aggregate, thereby lowering the surface energy. In all applications, the uncontrolled aggregation of NPs can have negative effects and needs to be avoided. There are however examples of controlled aggregation of NPs which give rise to novel effects. This review article is focused on the NP features that influences aggregation. Common strategies for synthesis of NPs from the gas and liquid phases are discussed with emphasis on aggregation during and after synthesis. The theory involving Van der Waals attractive force and electrical repulsive force as the controlling features of the stability of NPs is discussed, followed by examples of how repulsive and attractive forces can be manipulated experimentally to control NP aggregation. In some applications, NPs prepared by liquid methods need to be isolated for further applications. The process of solvent removal introduces new forces such as capillary forces that promote aggregation, in many cases, irreversibly. Strategies for controlling aggregation upon drying are discussed. There are also many methods for redispersing aggregated NPs, which involve mechanical forces, as well as manipulating capillary forces and surface characteristics. We conclude this review with a discussion of aggregation relevant real-world applications of NPs. This review should be relevant for scientists and technologists interested in NPs, since emphasis has been on the practical aspects of NP-based technology, and especially, strategies relevant to controlling NP aggregation.

Synthesis and Characterization of Carbon/Nitrogen/Iron Based Nanoparticles by Laser Pyrolysis as Non-Noble Metal Electrocatalysts for Oxygen Reduction

This paper reports original results on the synthesis of Carbon/Nitrogen/Iron-based Oxygen Reduction Reaction (ORR) electrocatalysts by CO2 laser pyrolysis. Precursors consisted of two different liquid mixtures containing FeOOH nanoparticles or iron III acetylacetonate as iron precursors, being fed to the reactor as an aerosol of liquid droplets. Carbon and nitrogen were brought by pyridine or a mixture of pyridine and ethanol depending on the iron precursor involved. The use of ammonia as laser energy transfer agent also provided a potential nitrogen source. For each liquid precursor mixture, several syntheses were conducted through the step-by-step modification of NH3 flow volume fraction, so-called R parameter. We found that various feature such as the synthesis production yield or the nanomaterial iron and carbon content, showed identical trends as a function of R for each liquid precursor mixture. The obtained nanomaterials consisted in composite nanostructures in which iron based nanoparticles are, to varying degrees, encapsulated by a presumably nitrogen doped carbon shell. Combining X-ray diffraction and Mossbauer spectroscopy with acid leaching treatment and extensive XPS surface analysis allowed the difficult question of the nature of the formed iron phases to be addressed. Besides metal and carbide iron phases, data suggest the formation of iron nitride phase at high R values. Interestingly, electrochemical measurements reveal that the higher R the higher the onset potential for the ORR, what suggests the need of iron-nitride phase existence for the formation of active sites towards the ORR.

A versatile large-scale and green process for synthesizing magnetic nanoparticles with tunable magnetic hyperthermia features

Production of functionalized nanoparticles for magnetic hyperthermia by an industrial-scale process.

Reaction engineering strategies for the production of inorganic nanomaterials

The rapid expansion of nanotechnology requires scaled-up production rates to cope with increased nanomaterials demand. However, in many cases, the final uses of nanomaterials impose strict requisites on their physical and chemical characteristics including size, shape, chemical composition and type of functional groups on their surface. Frequently, additional features such as a limited degree of agglomeration are also demanded. These requisites represent a serious challenge to present-day synthesis methods when nanomaterials must be produced in large amounts. Some of the possible solutions from the reaction engineering perspective are discussed in this work for both gas and liquid phase production processes. Special attention will be devoted to enabling technologies, which allow the production of engineered nanoparticles with limited aggregation and with a good control on their nano-scale characteristics.

Ordered mesoporous materials based on interfacial assembly and engineering

Ordered mesoporous materials have inspired prominent research interest due to their unique properties and functionalities and potential applications in adsorption, separation, catalysis, sensors, drug delivery, energy conversion and storage, and so on. Thanks to continuous efforts over the past two decades, great achievements have been made in the synthesis and structural characterization of mesoporous materials. In this review, we summarize recent progresses in preparing ordered mesoporous materials from the viewpoint of interfacial assembly and engineering. Five interfacial assembly and synthesis are comprehensively highlighted, including liquid-solid interfacial assembly, gas-liquid interfacial assembly, liquid-liquid interfacial assembly, gas-solid interfacial synthesis, and solid-solid interfacial synthesis, basics about their synthesis pathways, princples and interface engineering strategies.