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Nthunya LN, Chong KC, Lai SO, Lau WJ, López-Maldonado EA, Camacho LM, Shirazi MMA, Ali A, Mamba BB, Osial M, Pietrzyk-Thel P, Pregowska A, Mahlangu OT. Progress in membrane distillation processes for dye wastewater treatment: A review. CHEMOSPHERE 2024; 360:142347. [PMID: 38759802 DOI: 10.1016/j.chemosphere.2024.142347] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 03/11/2024] [Revised: 04/26/2024] [Accepted: 05/14/2024] [Indexed: 05/19/2024]
Abstract
Textile and cosmetic industries generate large amounts of dye effluents requiring treatment before discharge. This wastewater contains high levels of reactive dyes, low to none-biodegradable materials and chemical residues. Technically, dye wastewater is characterised by high chemical and biological oxygen demand. Biological, physical and pressure-driven membrane processes have been extensively used in textile wastewater treatment plants. However, these technologies are characterised by process complexity and are often costly. Also, process efficiency is not achieved in cost-effective biochemical and physical treatment processes. Membrane distillation (MD) emerged as a promising technology harnessing challenges faced by pressure-driven membrane processes. To ensure high cost-effectiveness, the MD can be operated by solar energy or low-grade waste heat. Herein, the MD purification of dye wastewater is comprehensively and yet concisely discussed. This involved research advancement in MD processes towards removal of dyes from industrial effluents. Also, challenges faced by this process with a specific focus on fouling are reviewed. Current literature mainly tested MD setups in the laboratory scale suggesting a deep need of further optimization of membrane and module designs in near future, especially for textile wastewater treatment. There is a need to deliver customized high-porosity hydrophobic membrane design with the appropriate thickness and module configuration to reduce concentration and temperature polarization (CP and TP). Also, energy loss should be minimized while increasing dye rejection and permeate flux. Although laboratory experiments remain pivotal in optimizing the MD process for treating dye wastewater, the nature of their time intensity poses a challenge. Given the multitude of parameters involved in MD process optimization, artificial intelligence (AI) methodologies present a promising avenue for assistance. Thus, AI-driven algorithms have the potential to enhance overall process efficiency, cutting down on time, fine-tuning parameters, and driving cost reductions. However, achieving an optimal balance between efficiency enhancements and financial outlays is a complex process. Finally, this paper suggests a research direction for the development of effective synthetic and natural dye removal from industrially discharged wastewater.
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Affiliation(s)
- Lebea N Nthunya
- Molecular Sciences Institute, School of Chemistry, University of the Witwatersrand, Private Bag X3, 2050, Johannesburg, South Africa.
| | - Kok Chung Chong
- Department of Chemical Engineering, Lee Kong Chian Faculty of Engineering and Science, Universiti Tunku Abdul Rahman, Jalan Sungai Long, Kajang 43000, Selangor, Malaysia; Centre of Photonics and Advanced Materials Research, Universiti Tunku Abdul Rahman, Kampar 31900, Perak, Malaysia
| | - Soon Onn Lai
- Department of Chemical Engineering, Lee Kong Chian Faculty of Engineering and Science, Universiti Tunku Abdul Rahman, Jalan Sungai Long, Kajang 43000, Selangor, Malaysia; Centre of Photonics and Advanced Materials Research, Universiti Tunku Abdul Rahman, Kampar 31900, Perak, Malaysia
| | - Woei Jye Lau
- Advanced Membrane Technology Research Centre (AMTEC), Faculty of Chemical and Energy Engineering, Universiti Teknologi Malaysia, Johor Bahru 81310, Johor, Malaysia
| | | | - Lucy Mar Camacho
- Department of Environmental Engineering, Texas A&M University-Kingsville, MSC 2013, 700 University Blvd., Kingsville, TX 78363, USA
| | - Mohammad Mahdi A Shirazi
- Centre for Membrane Technology, Department of Chemistry and Bioscience, Aalborg University, Fredrik Bajers Vej 7H, 9220 Aalborg, Denmark
| | - Aamer Ali
- Centre for Membrane Technology, Department of Chemistry and Bioscience, Aalborg University, Fredrik Bajers Vej 7H, 9220 Aalborg, Denmark
| | - Bhekie B Mamba
- Institute for Nanotechnology and Water Sustainability, College of Science, Engineering and Technology, University of South Africa, Florida Science Campus, 1709 Roodepoort, South Africa
| | - Magdalena Osial
- Institute of Fundamental Technological Research, Polish Academy of Sciences, Pawińskiego 5B, 02-106 Warsaw, Poland
| | - Paulina Pietrzyk-Thel
- Institute of Fundamental Technological Research, Polish Academy of Sciences, Pawińskiego 5B, 02-106 Warsaw, Poland
| | - Agnieszka Pregowska
- Institute of Fundamental Technological Research, Polish Academy of Sciences, Pawińskiego 5B, 02-106 Warsaw, Poland
| | - Oranso T Mahlangu
- Institute for Nanotechnology and Water Sustainability, College of Science, Engineering and Technology, University of South Africa, Florida Science Campus, 1709 Roodepoort, South Africa.
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Sallakh Niknejad A, Bazgir S, Kargari A. Novel Triple-Layer HIPS/SBR/PP Nanofibrous Membranes for Robust DCMD Desalination. Ind Eng Chem Res 2021. [DOI: 10.1021/acs.iecr.0c05737] [Citation(s) in RCA: 6] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/07/2023]
Affiliation(s)
- Ali Sallakh Niknejad
- Nanopolymer Research Laboratory (NPRL), Department of Polymer Engineering, Petroleum, and Chemical Engineering Faculty, Science and Research Branch, Islamic Azad University, Tehran 1477893855, Iran
| | - Saeed Bazgir
- Nanopolymer Research Laboratory (NPRL), Department of Polymer Engineering, Petroleum, and Chemical Engineering Faculty, Science and Research Branch, Islamic Azad University, Tehran 1477893855, Iran
| | - Ali Kargari
- Membrane Processes Research Laboratory (MPRL), Department of Chemical Engineering, Amirkabir University of Technology (Tehran Polytechnic), Tehran 1591634311, Iran
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Ramlow H, Machado RAF, Bierhalz ACK, Marangoni C. Influence of dye class on the comparison of direct contact and vacuum membrane distillation applied to remediation of dyeing wastewater. JOURNAL OF ENVIRONMENTAL SCIENCE AND HEALTH. PART A, TOXIC/HAZARDOUS SUBSTANCES & ENVIRONMENTAL ENGINEERING 2019; 54:1337-1347. [PMID: 31361190 DOI: 10.1080/10934529.2019.1647059] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 04/30/2019] [Revised: 07/14/2019] [Accepted: 07/16/2019] [Indexed: 06/10/2023]
Abstract
This work investigated the influence of dye class on permeate flux and color rejection by comparing direct contact membrane distillation (DCMD) and vacuum membrane distillation (VMD) applied to remediation of dyeing wastewater. The same operating system at the feed side was used and the driving force of each configuration was determined. Reactive and disperse dye solutions were considered, and a commercial membrane was employed. Final color rejection > 90.79% was obtained, and water was recovered at the permeate side (final normalized permeate flux up to 38.92 kg m-2day-1kPa-1). VMD showed higher normalized permeate flux when compared to DCMD. However, the performance according to dye class depended on MD configuration. Reactive dye resulted in higher permeate flux than the disperse dye solution in DCMD. Contrarily, disperse dye solution showed higher permeate flux in VMD. The formation of a concentration boundary layer at the permeate membrane interface was suggested with disperse dye solution in DCMD, decreasing thus the driving force. In VMD, the boundary effect is negligible with disperse dye solution. This result implies that the VMD performance in the textile industry may depend more on driving force rather than the dye class of the dyeing bath.
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Affiliation(s)
- Heloisa Ramlow
- Graduate Program in Chemical Engineering, Federal University of Santa Catarina , Florianópolis , Brazil
| | | | | | - Cintia Marangoni
- Graduate Program in Chemical Engineering, Federal University of Santa Catarina , Florianópolis , Brazil
- Department of Textile Engineering, Federal University of Santa Catarina , Blumenau , Brazil
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