Metal-Organic-Frameworks Based Mixed-Matrix Membranes for CO2 Separation: An Applicable-Conceptual Approach

A promising class of porous crystalline materials, metal-organic frameworks (MOFs), have recently emerged as a potential material in fabricating mixed matrix membranes (MMMs) for gas separation applications. Their unique chemistry and structural versatility offer substantial advantages over conventional fillers. This review gives an in-depth exploration of MOF chemistry, focusing on strategies to manipulate their adsorption behavior to enhance separation properties. We scrutinize the impact of various MOF-based MMM components, including polymer matrix, MOFs fillers and polymer/filler interface, on the overall gas separation performance. This involves a detailed analysis of key parameters associated with MMM preparation. Additionally, we offer a comprehensive overview of the determining factors in MOF-based MMM development for gas separation, including MOF structure, synthesis, and chemistry. Moreover, the most advances in modification strategies of MOF for CO2 separation, such as a wide variety of hybrid MOFs will be outlined, which opens the door to an improved CO2 separation process. Finally, the gas transport mechanisms of MMMs are thoroughly discussed to understand the factors affecting the gas permeation through the polymer matrix, MOFs and interface between them.

Recent advancements in polyurethane-based membranes for gas separation

Gas separation membranes are critical in a variety of environmental research and industrial applications. These membranes are designed to selectively allow some gases to flow while blocking others, allowing for the separation and purification of gases for a variety of applications. Therefore, the demand for fast and energy-efficient gas separation techniques is of central interest for many chemical and energy production diligences due to the intensified levels of greenhouse and industrial gases. This encourages the researchers to innovate techniques for capturing and separating these gases, including membrane separation techniques. Polymeric membranes play a significant role in gas separations by capturing gases from the fuel combustion process, purifying chemical raw material used for plastic production, and isolating pure and noncombustible gases. Polyurethane-based membrane technology offers an excellent knack for gas separation applications and has also been considered more energy-efficient than conventional phase change separation methodologies. This review article reveals a thorough delineation of the current developments and efforts made for PU membranes. It further explains its uses for the separation of valuable gases such as carbon dioxide (CO2), hydrogen (H2), nitrogen (N2), methane (CH4), or a mixture of gases from a variety of gas spillages. Polyurethane (PU) is an excellent choice of material and a leading candidate for producing gas-separating membranes because of its outstanding chemical chemistry, good mechanical abilities, higher permeability, and variable microstructure. The presence of PU improves several characteristics of gas-separating membranes. Selectivity and separation efficiency of PU-centered membranes are enhanced through modifications such as blending with other polymers, use of nanoparticles (silica, metal oxides, alumina, zeolite), and interpenetrating polymer networks (IPNs) formation. This manuscript critically analyzes the various gas transport methods and selection criteria for the fabrication of PU membranes. It also covers the challenges facing the development of PU-membrane-based separation procedures.

New generation mixed matrix membrane for CO2 separation: Transition from binary to quaternary mixed matrix membrane

Contemporary advances in material development associated with membrane gas separation refer to the cost-effective fabrication of high-performance, defect-free mixed matrix membranes (MMMs). For clean energy production, natural gas purification, and CO2 capture from flue gas systems, constituting a functional integration of polymer matrix and inorganic filler materials find huge applications. The broad domain of research and development of MMMs focused on the selection of appropriate materials, inexpensive membrane fabrication, and comparative study with other gas separation membranes for real-world applications. This study addressed a comprehensive review of the advanced MMMs wrapping various facets of membrane material selection; polymer and filler particle morphology and compatibility between the phases and the relevance of several fillers in the assembly of MMMs are analyzed. Further, the research on binary MMMs, their problems, and solutions to overcome these challenges have also been discussed. Finally, the future directions and scope of work on quaternary MMM are scrutinized in the article.

Graphene-modified MIL-125-NH2 mixed matrix membranes for efficient H2 and CH4 purification

This study investigates the performance of the mixed matrix membranes (MMMs) incorporating hybrid fillers of metal-organic framework (MIL-125-NH2) and graphene nanosheets (GNs) for enhanced methane (CH₄) and hydrogen (H₂) separation in the purification sector. The physico-chemical properties of the MMMs were evaluated by SEM, XRD, FTIR, AFM, TGA, DTG, and Brunauer-Emmett-Teller. The permeability and selectivity of the MMMs were determined using different single gases (CO2, N2, H2, and CH4) at various temperatures (20-60 °C). Optimization of fabrication parameters resulted in a significant improvement in porosity and roughness of the fabricated MMMs. The permeabilities of the MOF/PES membrane are 20.3 (CO2), 23.9 (N2), 32.2 (CH4), and 24.1 (H2) x 104 Barrer, while incorporating 0.05 wt% of GNs into the MOF/PES membrane improved the permeability by 36 % (CO2), 41 % (N2), 31 % (CH4), and 370 % (H2). In addition, the H2/CO2 and H2/N2 selectivities of the MMMs significantly increased up to 4 and 3.3, with an improvements of 236 % and 230 %, respectively, compared to the MOF/PES membrane. Furthermore, the CH4/CO2 and CH4/N2 selectivities of the MMMs decreased by 4 %. Therefore, a hybrid filler (10 wt % of MIL-125-NH2 and 0.05 wt % of GNs is highly recommended to improve the permeability and selectivity of the PES membrane, expanding its potential applications in CH4 and H2 purification.

Spiral grass inspired eco-friendly zein fibrous membrane for multi-efficient air purification

Air pollution, one of the severest threats to public health, may lead to cardiovascular and respiratory illnesses. In order to cope with the deteriorating air pollutant, there is an increasing demand for filters with high purification efficiency, but it's tough to strike a balance between efficiency and resistance. Fabricating an eco-friendly fibrous filter which can capture both PM2.5 and gaseous chemical hazards with high efficiency but under ultra-low resistance is a long-term challenge. Herein, inspired by the interesting ribbon shape of spiral grass, a green and robust 3D nonwoven membrane with controllable hierarchical structure made of self-curved zein nanofibers modified by zeolitic imidazolate framework-8 (ZIF-8) via bi-solvent electrospinning and fumigation welding method was fabricated. The obtained ZIF-8 modified zein membranes showed extraordinary overall performance with high PM2.5 removal efficiency (99.04 %) at a low stress drop (54.87 Pa), first-rate formaldehyde removal efficiency (98.8 %) and excellent photocatalytic antibacterial. In addition, the relatively weak mechanical properties of zein fibrous membranes have been improved via solvent fumigation welding of the joint zein fibers. This study provides a green and convenient insight to the manufacturing of environmentally-friendly zein fibrous membranes with high filtration efficiency, low air resistance and high formaldehyde removal for sustainable air remediation.

Application of cellulose nanofiber as a promising air filter for adsorbing particulate matter and carbon dioxide

Pollution from particulate matter (PM) and toxic chemicals in the air cause some of the most critical health and environmental hazards in developed and developing countries. It can have a very destructive effect on human health and other living creatures. In particular, PM air pollution caused by rapid industrialization and population growth is a grave concern in developing countries. Oil and chemical-based synthetic polymers are non-environmentally friendly materials that lead to secondary environmental pollution. Thus, developing new and environmentally compatible renewable materials to construct air filters is essential. The goal of this review is to study the use of cellulose nanofibers (CNF) to adsorb PM in the air. Some of CNF's advantages include being the most abundant polymer in nature, biodegradable, and having a high specific surface area, low density, surface properties (broad possibility of chemical surface modification), high modulus and flexural stiffness, low energy consumption, which provide this new class of bio-based adsorbent with promising potential applications in environmental remediation. Such advantages have made CNF a competitive and highly in-demand material compared to other synthetic nanoparticles. Today, refining membranes and nanofiltration manufacturing are two important industries that could use CNF to provide a practical step in protecting the environment and saving energy. CNF nanofilters are capable of nearly eliminating most sources of air pollution, including carbon monoxide, sulfur oxides, nitrogen oxides, and PM_2.5-10 μm. They also have a high porosity and low resistance air (pressure drop) ratio compared to ordinary filters made from cellulose fiber. If utilized correctly, humans do not need to inhale harmful chemicals.

The State-of-the-Art Functionalized Nanomaterials for Carbon Dioxide Separation Membrane

Nanocomposite membrane (NCM) is deemed as a practical and green separation solution which has found application in various fields, due to its potential to delivery excellent separation performance economically. NCM is enabled by nanofiller, which comes in a wide range of geometries and chemical features. Despite numerous advantages offered by nanofiller incorporation, fabrication of NCM often met processing issues arising from incompatibility between inorganic nanofiller and polymeric membrane. Contemporary, functionalization of nanofiller which modify the surface properties of inorganic material using chemical agents is a viable approach and vigorously pursued to refine NCM processing and improve the odds of obtaining a defect-free high-performance membrane. This review highlights the recent progress on nanofiller functionalization employed in the fabrication of gas-separative NCMs. Apart from the different approaches used to obtain functionalized nanofiller (FN) with good dispersion in solvent and polymer matrix, this review discusses the implication of functionalization in altering the structure and chemical properties of nanofiller which favor interaction with specific gas species. These changes eventually led to the enhancement in the gas separation efficiency of NCMs. The most frequently used chemical agents are identified for each type of gas. Finally, the future perspective of gas-separative NCMs are highlighted.

Life Cycle Assessment on Different Synthetic Routes of ZIF-8 Nanomaterials

In the last twenty years, research activity around the environmental applications of metal–organic frameworks has bloomed due to their CO2 capture ability, tunable properties, porosity, and well-defined crystalline structure. Thus, hundreds of MOFs have been developed. However, the impact of their production on the environment has not been investigated as thoroughly as their potential applications. In this work, the environmental performance of various synthetic routes of MOF nanoparticles, in particular ZIF-8, is assessed through a life cycle assessment. For this purpose, five representative synthesis routes were considered, and synthesis data were obtained based on available literature. The synthesis included different solvents (de-ionized water, methanol, dimethylformamide) as well as different synthetic steps (i.e., hours of drying, stirring, precursor). The findings revealed that the main environmental weak points identified during production were: (a) the use of dimethylformamide (DMF) and methanol (MeOH) as substances impacting environmental sustainability, which accounted for more than 85% of the overall environmental impacts in those synthetic routes where they were utilized as solvents and as cleaning agents at the same time; (b) the electricity consumption, especially due to the Greek energy mix which is fossil-fuel dependent, and accounted for up to 13% of the overall environmental impacts in some synthetic routes. Nonetheless, for the optimization of the impacts provided by the energy use, suggestions are made based on the use of alternative, cleaner renewable energy sources, which (for the case of wind energy) will decrease the impacts by up to 2%.

Current Trends in Metal-Organic and Covalent Organic Framework Membrane Materials

Metal-organic frameworks (MOFs) and covalent organic frameworks (COFs) have been thoroughly investigated with regards to applications in gas separation membranes in the past years. More recently, new preparation methods for MOFs and COFs as particles and thin-film membranes, as well as for mixed-matrix membranes (MMMs) have been developed. We will highlight novel processes and highly functional materials: Zeolitic imidazolate frameworks (ZIFs) can be transformed into glasses and we will give an insight into their use for membranes. In addition, liquids with permanent porosity offer solution processability for the manufacture of extremely potent MMMs. Also, MOF materials influenced by external stimuli give new directions for the enhancement of performance by in situ techniques. Presently, COFs with their large pores are useful in quantum sieving applications, and by exploiting the stacking behavior also molecular sieving COF membranes are possible. Similarly, porous polymers can be constructed using MOF templates, which then find use in gas separation membranes.

Metal Organic Framework - Based Mixed Matrix Membranes for Carbon Dioxide Separation: Recent Advances and Future Directions

Gas separation and purification using polymeric membranes is a promising technology that constitutes an energy-efficient and eco-friendly process for large scale integration. However, pristine polymeric membranes typically suffer from the trade-off between permeability and selectivity represented by the Robeson's upper bound. Mixed matrix membranes (MMMs) synthesized by the addition of porous nano-fillers into polymer matrices, can enable a simultaneous increase in selectivity and permeability. Among the various porous fillers, metal-organic frameworks (MOFs) are recognized in recent days as a promising filler material for the fabrication of MMMs. In this article, we review representative examples of MMMs prepared by dispersion of MOFs into polymer matrices or by deposition on the surface of polymeric membranes. Addition of MOFs into other continuous phases, such as ionic liquids, are also included. CO2 separation from hydrocarbons, H2, N2, and the like is emphasized. Hybrid fillers based on composites of MOFs with other nanomaterials, e.g., of MOF/GO, MOF/CNTs, and functionalized MOFs, are also presented and discussed. Synergetic effects and the result of interactions between filler/matrix and filler/filler are reviewed, and the impact of filler and matrix types and compositions, filler loading, surface area, porosity, pore sizes, and surface functionalities on tuning permeability are discoursed. Finally, selectivity, thermal, chemical, and mechanical stability of the resulting MMMs are analyzed. The review concludes with a perspective of up-scaling of such systems for CO2 separation, including an overview of the most promising MMM systems.

Surface Modifications of Nanofillers for Carbon Dioxide Separation Nanocomposite Membrane

CO2 separation is an important process for a wide spectrum of industries including petrochemical, refinery and coal-fired power plant industries. The membrane-based process is a promising operation for CO2 separation owing to its fundamental engineering and economic benefits over the conventionally used separation processes. Asymmetric polymer–inorganic nanocomposite membranes are endowed with interesting properties for gas separation processes. The presence of nanosized inorganic nanofiller has offered unprecedented opportunities to address the issues of conventionally used polymeric membranes. Surface modification of nanofillers has become an important strategy to address the shortcomings of nanocomposite membranes in terms of nanofiller agglomeration and poor dispersion and polymer–nanofiller incompatibility. In the context of CO2 gas separation, surface modification of nanofiller is also accomplished to render additional CO2 sorption capacity and facilitated transport properties. This article focuses on the current strategies employed for the surface modification of nanofillers used in the development of CO2 separation nanocomposite membranes. A review based on the recent progresses made in physical and chemical modifications of nanofiller using various techniques and modifying agents is presented. The effectiveness of each strategy and the correlation between the surface modified nanofiller and the CO2 separation performance of the resultant nanocomposite membranes are thoroughly discussed.

Tuning of Nano-Based Materials for Embedding Into Low-Permeability Polyimides for a Featured Gas Separation

Several concepts of membranes have emerged, aiming at the enhancement of separation performance, as well as some other physicochemical properties, of the existing membrane materials. One of these concepts is the well-known mixed matrix membranes (MMMs), which combine the features of inorganic (e.g., zeolites, metal–organic frameworks, graphene, and carbon-based materials) and polymeric (e.g., polyimides, polymers of intrinsic microporosity, polysulfone, and cellulose acetate) materials. To date, it is likely that such a concept has been widely explored and developed toward low-permeability polyimides for gas separation, such as oxydianiline (ODA), tetracarboxylic dianhydride–diaminophenylindane (BTDA-DAPI), m-phenylenediamine (m-PDA), and hydroxybenzoic acid (HBA). When dealing with the gas separation performance of polyimide-based MMMs, these membranes tend to display some deficiency according to the poor polyimide–filler compatibility, which has promoted the tuning of chemical properties of those filling materials. This approach has indeed enhanced the polymer–filler interfaces, providing synergic MMMs with superior gas separation performance. Herein, the goal of this review paper is to give a critical overview of the current insights in fabricating MMMs based on chemically modified filling nanomaterials and low-permeability polyimides for selective gas separation. Special interest has been paid to the chemical modification protocols of the fillers (including good filler dispersion) and thus the relevant experimental results provoked by such approaches. Moreover, some principles, as well as the main drawbacks, occurring during the MMM preparation are also given.

New Trends in Biopolymer-Based Membranes for Pervaporation

Biopolymers are currently the most convenient alternative for replacing chemically synthetized polymers in membrane preparation. To date, several biopolymers have been proposed for such purpose, including the ones derived from animal (e.g., polybutylene succinate, polylactic acid, polyhydroxyalcanoates), vegetable sources (e.g., starch, cellulose-based polymers, alginate, polyisoprene), bacterial fermentation products (e.g., collagen, chitin, chitosan) and specific production processes (e.g., sericin). Particularly, these biopolymer-based membranes have been implemented into pervaporation (PV) technology, which assists in the selective separation of azeotropic water-organic, organic-water, organic-organic mixtures, and specific separations of chemical reactions. Thereby, the aim of the present review is to present the current state-of-the-art regarding the different concepts on preparing membranes for PV. Particular attention is paid to the most relevant insights in the field, highlighting the followed strategies by authors for such successful approaches. Finally, by reviewing the ongoing development works, the concluding remarks and future trends are addressed.