3,3′‐Bi(1,2,4‐oxadiazoles) Featuring the Fluorodinitromethyl and Trinitromethyl Groups

Synthesis of C-C bonded trifluoromethyl-based high-energy density materials via the ANRORC mechanism

A trifluoromethyl group substituted C-C bonded nitrogen rich energetic material 3-(3-nitro-1H-pyrazol-4-yl)-5-(trifluoromethyl)-1,2,4-oxadiazole (4), its hydroxyl amine (5) and 3,6,7-triamino-7H-[1,2,4]triazolo[4,3-b][1,2,4]triazol-2-ium (6) salts and hydrazinium 5-(3-nitro-1H-pyrazol-4-yl)-3-(trifluoromethyl)-1,2,4-triazol-1-ide (7) were synthesized and fully characterized using infrared spectroscopy (IR), multinuclear magnetic resonance (NMR) spectroscopy (1H, 13C, and 19F), high-resolution mass spectrometry (HRMS), elemental analysis (EA) and differential scanning calorimetry (DSC) studies. Furthermore, compounds 4 and 7 were confirmed using single-crystal X-ray diffraction studies (SC-XRD). All compounds possess good density (1.70-1.80 g cm-3), detonation velocity (6432-7144 m s-1), pressure (16.38-20.31 GPa), and thermal stability (>170 °C). They are insensitive towards mechanical stimuli, impact (IS > 35 J) and friction (FS > 288 N). Overall, due to their balanced performance, these compounds can be a better replacement for presently used explosives such as trinitrotoluene (TNT).

Trinitromethyl-Substituted 1H-1,2,4-Triazole Bridging Nitropyrazole: A Strategy of Utterly Manipulable Nitration Achieving High-Energy Density Material

Nitro groups have been demonstrated to play a decisive role in the development of the most powerful known energetic materials. Two trinitromethyl-substituted 1H-1,2,4-triazole bridging nitropyrazoles were first synthesized by straightforward routes and were characterized by chemical (MS, NMR, IR spectroscopy, and single-crystal X-ray diffraction) and experimental analysis (sensitivity toward friction, impact, and differential scanning calorimetry-thermogravimetric analysis test). Their detonation properties (detonation pressure, detonation velocity, etc.) were predicted by the EXPLO5 package based on the crystal density and calculated heat of formation with Gaussian 09. These new trinitromethyl triazoles were found to show suitable sensitivities, high density, and highly positive heat of formation. The combination of exceedingly high performances superior to those of HMX (1,3,5,7-tetranitrotetraazacyclooctane), and its straightforward preparation highlights compound 8 as a promising high-energy density material (HEDM). This work supports the effectivity of utterly manipulable nitration and provides a generalizable design synthesis strategy for developing new HEDMs.

Synthesis and Energetic Characterization of Borane-Amines on High-Nitrogen Heterocycles

Borane-amines have garnered attention over the last several decades in a variety of applications, ranging from hydrogen storage materials to hypergolic fuel systems. An investigation into the synthesis of borane-amines with high-nitrogen content heterocycles was undertaken in this work. Borane-amines were formed by the reaction of BH3·Me2S in tetrahydrofuran (THF) with the requisite nitrogen-containing heterocycle and isolated by placing the crude reaction mixture in hexanes to precipitate the product. X-ray crystallography, thermogravimetric analysis (TGA), high resolution mass spectroscopy (HRMS), 1H NMR, 13C NMR, and 11B NMR were utilized for product characterization, while impact and friction sensitivity testing were conducted to identify sensitivity in the synthesized compounds. Most isolated borane-amines, except one, were found to decompose in the atmosphere and were more sensitive to mechanical stimuli than their starting materials; however, all synthesized compounds were found to be hypergolic in the presence of white fuming nitric acid (WFNA).

Manipulating nitration and stabilization to achieve high energy

Nitro groups have played a central and decisive role in the development of the most powerful known energetic materials. Highly nitrated compounds are potential oxidizing agents, which could replace the environmentally hazardous used materials such as ammonium perchlorate. The scarcity of azole compounds with a large number of nitro groups is likely due to their inherent thermal instability and the limited number of ring sites available for bond formation. Now, the formation of the first azole molecule bonded to seven nitro groups, 4-nitro-3,5-bis(trinitromethyl)-1H-pyrazole (4), by the stepwise nitration of 3,5-dimethyl-1H-pyrazole is reported. Compound 4 exhibits exceptional physicochemical properties with a positive oxygen balance (OBCO2 = 13.62%) and an extremely high calculated density (2.04 g cm-3 at 100 K). This is impressively high for a C, H, N, O compound. This work is a giant step forward to highly nitrated and dense azoles and will accelerate further exploration in this challenging field.

Backbone Isomerization to Enhance Thermal Stability and Decrease Mechanical Sensitivities of 10 Nitro-Substituted Bipyrazoles

The development of novel, environmentally friendly, and high-energy oxidizers remains interesting and challenging for replacing halogen-containing ammonium perchloride (AP). The trinitromethyl moiety is one of the most promising substituents for designing high-energy density oxidizers. In this study, a backbone isomerization strategy was utilized to manipulate the properties of 10 nitro group-substituted bipyrazoles containing the largest number of nitro groups among the bis-azole backbones so far. Another advanced high-energy density oxidizer, 3,3',5,5'-tetranitro-1,1'-bis(trinitromethyl)-1H,1'H-4,4'-bipyrazole (3), was designed and synthesized. Compared to the isomer 4,4',5,5'-tetranitro-2,2'-bis(trinitromethyl)-2H,2'H-3,3'-bipyrazole (4) (Td = 125 °C), 3 possesses better thermostability (Td = 156 °C), which is close to that of ammonium dinitramide (ADN) (Td = 159 °C), and it possesses better mechanical sensitivity (impact sensitivity (IS) = 13 J and friction sensitivity (FS) = 240 N) than that of 4 (IS = 9 J and FS = 215 N), thereby demonstrating a promising perspective for practical applications.

Novel fluorine-containing energetic materials: how potential are they? A computational study of detonation performance

CONTEXT

High-energy density materials (HEDMs) have emerged as a research focus due to their advantageous ultra-high detonation performance and better sensitivity. The primary aim of this study revolves around crafting HEDMs that strike a delicate balance between exceptional performance and minimal sensitivity. Density functional theory (DFT) was utilized to evaluate the geometric structures, energies, densities, energy properties, and sensitivities of 39 designed derivatives. The theoretical density (ρ) and heat of formation (HOF) were used to estimate the detonation velocity (D) and pressure (P) of the title compounds. Our study shows that the introduction of fluorine-containing substituents or fluorine-free substituents into the CHOFN backbone or the CHON backbone can significantly enhance the detonation performance of derivatives. Derivative B1 exhibits the better overall performance, including superior density, detonation performance, and sensitivity (P = 58.89 GPa, D = 8.02 km/s, ρ = 1.93 g/cm³, and characteristic height H₅₀ = 34.6 cm). Our molecular design strategy contributes to the development of more novel HEDMs with excellent detonation performance and stability. It also marks a significant step towards a material engineering era guided by theory-based rational design.

METHODS

GaussView 6.0 was used for construction of molecular system coordinates, and Gaussian 16 was used to obtain optimal structures, energies, and volumes of all compounds at the B3LYP/6-31+G(d,p) level of theory. It was characterized to be the local energy minimum on the potential energy surface without imaginary frequencies at the same theory level. Molecular weight, isosurface area, and overall variance were obtained using the Multiwfn 3.3. The detonation properties of the materials were analyzed using the C-J thermodynamic detonation theory. Our broad analysis facilitated an extensive assessment of these properties.

Chemical Descriptors for a Large-Scale Study on Drop-Weight Impact Sensitivity of High Explosives

The drop-weight impact test is an experiment that has been used for nearly 80 years to evaluate handling sensitivity of high explosives. Although the results of this test are known to have large statistical uncertainties, it is one of the most common tests due to its accessibility and modest material requirements. In this paper, we compile a large data set of drop-weight impact sensitivity test results (mainly performed at Los Alamos National Laboratory), along with a compendium of molecular and chemical descriptors for the explosives under test. These data consist of over 500 unique explosives, over 1000 repeat tests, and over 100 descriptors, for a total of about 1500 observations. We use random forest methods to estimate a model of explosive handling sensitivity as a function of chemical and molecular properties of the explosives under test. Our model predicts well across a wide range of explosive types, spanning a broad range of explosive performance and sensitivity. We find that properties related to explosive performance, such as heat of explosion, oxygen balance, and functional group, are highly predictive of explosive handling sensitivity. Yet, models that omit many of these properties still perform well. Our results suggest that there is not one or even several factors that explain explosive handling sensitivity, but that there are many complex, interrelated effects at play.

Trinitromethyl Energetic Groups Enhance High Heats of Detonation

The introduction of groups with high enthalpies of formation can effectively improve the detonation performance of the compounds. A series of novel energetic compounds (10-13) with high enthalpies of formation, high density, and high nitrogen-oxygen content were designed and synthesized by combining gem-polynitromethyl, 1,2,4-oxadiazole, furoxan, and azo groups. All the new compounds were thoroughly characterized by IR, NMR, elemental analysis, and differential scanning calorimetry. Compounds 10 and 11 were also further characterized with single-crystal X-ray diffraction. Compound 11 has high density (1.93 g cm^-3), high enthalpy of formation (993.5 kJ mol^-1), high detonation velocity (9411 m s^-1), and high heat of detonation (6889 kJ kg^-1) and is a potentially excellent secondary explosive.

Facile synthesis of thermally stable tetrazolo[1,5-b][1,2,4]triazine substituted energetic materials: synthesis and characterization

Various thermally stable energetic materials with high nitrogen content, low sensitivity and better detonation performance were synthesized. The versatile functionalization of 1,2,4-triazine involving the introduction of oxadiazole and tetrazole is discussed. All the compounds were fully characterized using IR, multinuclear NMR spectroscopy, elemental analysis, and high-resolution mass spectrometry. Compounds 2, 3, 9 and 12 were further verified using single-crystal X-ray analysis. Compound 9 can be considered a melt-cast explosive due to its lower onset melting temperature (112 °C). The detonation velocity, pressure, density, and heat of formation of all the synthesized compounds range between 7056 and 8212 m s^-1, 17.57 and 23.78 GPa, 1.70 and 1.81 g cm^-1, and 43 and 644 kJ mol^-1, respectively. Due to the high nitrogen percentage (53 to >72%), these molecules can be used in car airbag applications. Due to the high thermal stability (>220 °C) and lower sensitivity, these compounds can be potentially used as high-performing thermally stable secondary energetic materials.

Boosting the Energetic Performance of Trinitromethyl-1,2,4-oxadiazole Moiety by Increasing Nitrogen-Oxygen in the Bridge

The trinitromethyl moiety is a useful group for the design and development of novel energetic compounds with high nitrogen and oxygen content. In this work, by using an improved nitration method, the dinitromethyl precursor was successfully nitrated to the trinitromethyl product (2), and its structure was thoroughly characterized by FTIR, NMR, elemental analysis, differential scanning calorimetry, and single-crystal X-ray diffraction. Compound 2 has a high density (1.897 g cm⁻³), high heat of formation (984.8 kJ mmol⁻¹), and a high detonation performance (D: 9351 m s⁻¹, P: 37.46 GPa) that may find useful applications in the field of high energy density materials.

Enhancement of Energetic Performance through the Construction of Trinitromethyl Substituted β-Bis(1,2,4-oxadiazole)

Halogen-free substitutions of ammonium perchlorate (AP), which meet the requirements of high density, high performance, and acceptable stability, have been a subject of scientific research for many years. In this work, by regrouping atoms in trinitromethyl substituted bis(1,2,4-oxadiazole), a novel oxidizer, trinitromethyl substituted β-bis(1,2,4-oxadiazole) (3), was designed and synthesized. It possesses an improved density (ρ = 2.002 g cm^-3 at 170 K, ρ = 1.942 g cm^-3 at 298 K) and thermal stability (T_d = 142.8 °C) in comparison to its regioisomer 5,5'-bis(trinitromethyl)-3,3'-bi(1,2,4-oxadiazole) (E). The properties for 3 were studied by both experimental and theoretical methods. The high positive oxygen balance of +7.3% and high specific impulse of 250 s also make compound 3 a promising candidate for an energetic oxidizer.

Unraveling the reactivity of the azo bridge in 3,3'-(5-dinitromethyl-1,2,4-oxadiazolyl)-4,4'-azofurazanate in the synthesis of energetic compounds

The introduction of an azo bridge into an energetic compound is an efficient strategy to improve its nitrogen content, heat of formation and detonation performances. 3,3'-(5-Methyl dinitroacetate-1,2,4-oxadiazolyl)-4,4'-azofurazan exhibits unusual reactivity with several bases while preparing its corresponding azo bridged energetic salts. These interesting phenomena were explained by both experimental and theoretical calculations with Gaussian 09. The physical and chemical properties of three energetic salts were evaluated. These materials exhibit high densities, excellent detonation properties and acceptable sensitivities.

1,2-Bis(5-(trinitromethyl)-1,2,4-oxadiazol-3-yl)diazene: a water stable, high-performing green oxidizer

Trinitromethane moieties are very important for the design and development of high performing dense green oxidizers. The novel oxidizer 1,2-bis(5-(trinitromethyl)-1,2,4-oxadiazol-3-yl)diazene, 14 is stable in water in contrast to 1,2,4-oxadiazoles with other electron withdrawing substituents at the C5-position. Compound 14 is a CNO-based oxidizer with positive oxygen balance (+6.9%), moderate thermostability, and mechanical insensitivity that may find useful applications in the field of green rocket propallant.

5-Nitrotetrazol and 1,2,4-Oxadiazole Methylene-Bridged Energetic Compounds: Synthesis, Crystal Structures and Performances

A new structural type for melt cast materials was designed by linking nitrotetrazole ring with 1,2,4-oxadiazole through a N-CH₂-C bridge for the first time. Three N-CH₂-C linkage bridged energetic compounds, including 3-((5-nitro-2H-tetrazol-2-yl) methyl)-1,2,4-oxadiazole (NTOM), 3-((5-nitro-2H-tetrazol-2-yl)methyl)-5-(trifluoromethyl)-1,2,4 -oxadiazole (NTOF) and 3-((5-nitro-2H-tetrazol-2-yl)methyl)-5-amine-1,2,4-oxadiazole (NTOA), were designed and synthesized through a two-step reaction by using 2-(5-nitro-2H-tetrazole -2-yl)acetonitrile as the starting material. The synthesized compounds were fully characterized by NMR (¹H, ¹³C), IR spectroscopy and elemental analysis. The single crystals of NTOM, NTOF and NTOA were successfully obtained and investigated by single-crystal X-ray diffraction. The thermal stabilities of these compounds were evaluated by DSC-TG measurements, and their apparent activation energies were calculated by Kissinger and Ozawa methods. The crystal densities of the three compounds were between 1.66 g/cm³ (NTOA) and 1.87 g/cm³ (NTOF). The impact and friction sensitivities were measured by standard BAM fall-hammer techniques, and their detonation performances were computed using the EXPLO 5 (v. 6.04) program. The detonation velocities of the three compounds are between 7271 m/s (NTOF) and 7909 m/s (NTOM). The impact sensitivities are >40 J, and the friction sensitivities are >360 N. NTOM, NTOF and NTOA are thermally stable, with decomposition points > 240 °C. The melting points of NTOM and NTOF are 82.6 °C and 71.7 °C, respectively. Hence, they possess potential to be used as melt cast materials with good thermal stabilities and better detonation performances than TNT.

Solid Propellant Formulations: A Review of Recent Progress and Utilized Components

The latest developments in solid propellants and their components are summarized. Particular attention is given to emerging energetic binders and novel, 'green' oxidizing agents and their use in propellant formulations. A brief overview of the latest reports on fuel additives is included. Finally, a summary of the state of the art and challenges in its development are speculated on.

Fused triazolotriazine bearing a gem-dinitro group: a promising high energy density material

Improving the density and detonation velocity, and reducing the sensitivity by introducing the fluorodinitromethyl group.

3,4-Bis(3-tetrazolylfuroxan-4-yl)furoxan: A Linear C-C Bonded Pentaheterocyclic Energetic Material with High Heat of Formation and Superior Performance

The design and preparation of new nitrogen-rich heterocyclic compounds are of considerable significance for the development of high-performing energetic materials. By combining nitrogen-rich tetrazole and oxygen-rich furoxan, a linear C-C bonded pentaheterocyclic energetic compound, 3,4-bis(3-tetrazolylfuroxan-4-yl) furoxan (BTTFO), was synthesized using a facile and straightforward method. Comprehensive X-ray analysis reveals the key role of hydrogen bonds, π-π interactions, and short contacts in the formation of dense packing of BTTFO and explains why a long chain-shaped molecule has a high density. This multicyclic structure incorporating three furoxan and two tetrazole moieties results in an exceptionally high heat of formation (1290.8 kJ mol^-1) and favorable calculated detonation performances (v _D, 8621 m s^-1, P, 31.5 GPa). The interesting structure and fascinating properties demonstrated the feasibility of a linear multicyclic approach as a high-energy-density skeleton. Additionally, the thermodynamic parameters, electrostatic potential (ESP), and frontier molecular orbitals were also studied to get a better understanding of structure-property correlations.

Effect of Fluoro Substituents on Polynitroarylenes: Design, Synthesis and Theoretical Studies of Fluorinated Nitrotoluenes

The replacement of traditional polynitroarylenes by their fluorinated derivatives has attracted great attention due to the improvements on detonation performance caused by the fluorine effect. A straightforward synthesis of three novel fluorinated nitrotoluenes with different degrees of nitration was achieved under selected high temperatures. The fluorine exerted remarkable influence on the nitration process through the electron-withdrawing effect and a mechanism of the transformation was proposed according to the experimental results. Thermal decomposition behavior of the fluorinated nitrotoluenes was investigated by differential scanning calorimetry and all the compounds showed ideal low melt points for the melt-cast process. X-ray analysis of the fluorinated derivatives were carried out as well as density functional calculations to establish the electronic density and electrostatic potential on the molecular surface of the optimized structures. The good thermal and detonation properties make the newly developed fluorinated nitrotoluenes possible replacements for trinitrotoluene and dinitrotoluene in the formation of melt-cast energetic materials.

Bis(3-nitro-1-(trinitromethyl)-1H-1,2,4-triazol-5-yl)methanone: An Applicable and Very Dense Green Oxidizer

Ammonium perchlorate (AP) is most often used as a practical solid rocket propellant because of its excellent performance. However, AP has many shortcomings, including instability, high negative enthalpy of formation, and claimed health and environmental issues resulting from its combustion products. The pursuit of highly dense, high-performance, and environmentally friendly oxidizers as solid propellants has long attracted scientists around the world. In this work, bis(3-nitro-1-(trinitromethyl)-1H-1,2,4-triazol-5-yl)methanone (3) was obtained from bis(3-nitro-1H-1,2,4-triazol-5-yl)methane (1) with chloroacetone followed by nitration. The structure of 3 was confirmed by elemental analysis and single-crystal X-ray diffraction. By introducing the carbonyl moiety, the density of 3 was increased to 1.945 g/cm³ and the decomposition temperature increased to 164 °C. Compound 3 is a green energetic oxidizer that has a positive oxygen balance (+8.7%), a high specific impulse (218 s), and an acceptable sensitivity (9 J, 240 N), making it a practical replacement for AP in solid rocket propellant formulations.

Synthesis and Characterization of 3-(5-(Fluorodinitromethyl)-1H-1,2,4-triazol-3-yl)-4-nitrofurazan: A Novel Promising Energetic Component of Boron-based Fuels for Rocket Ramjet Engines

The synthesis of a new energetic 1,2,4-triazole compound bearing nitrofurazanyl and fluorodinitromethyl units, which may find use as a component for rocket ramjet engines (RRE), is described. The target product was prepared in a four-step process applying oxidation/nitration/decarboxylation/fluorination reactions and is fully characterized. Its density and structural features were uniquely determined by X-ray analysis. It is shown that replacing HMX with the compound of this study in boron-based fuels gives an increase in energy.

1,3-Bis(3,4,5-trifluoro-2,6-dinitrophenyl)urea (ZXC-19): a multifluorine substituted propellant with superior detonation performance

Fluorine-containing explosives have potential applications in rocket propellant and explosive formulations because they produce a large number of products with a smaller molecular weight and high detonation performance when they are detonated.

3-Trinitromethyl-4-nitro-5-nitramine-1H-pyrazole: a high energy density oxidizer

A novel oxygen-rich compound was designed and synthesized. The combination of high density, positive heat of formation, high positive oxygen balance, high specific impulse and high detonation performance makes it a promising high energy density oxidizer.

Energetic materials with fluorinated four-membered heterocyclic ring: 3,3′-difluoroazetidine (DFAZ) salts

Fluorine atoms and four-membered rings form 3,3′-difluoroazetidinium (DFAZ) salts, which have a better detonation property than ammonium dinitramide (ADN).

1,2,4-Oxadiazole-derived polynitro energetic compounds with sensitivity reduced by a methylene bridge

This is a new family of energetic compounds combining a high-energy polynitro group with an insensitive methylene linkage and thermostable 1,2,4-oxadiazole skeleton.

Synthesis of high-performance insensitive energetic materials based on nitropyrazole and 1,2,4-triazole

A new family of symmetric nitropyrazole and 1,2,4-triazole derivatives and its energetic salts were obtained. The positive effect of ternary hydrogen bonds improve the performances of target compounds.

Design and Synthesis of Energetic Materials towards Versatile Applications by N-trinitromethyl and N-nitromethyl Functionalization of Nitroimidazoles

Modifying the properties of energetic materials is important not only for gaining insight into the relationship between structures and properties but also for multiple applications. A new family of energetic compounds, polynitroimidazoles featuring trinitromethyl, nitromethyl and methyl acetate moieties at the nitrogen position of heterocyclic rings were synthesized. The high-energy oxidizers 2-nitro and 4-nitro-1-(trinitromethyl)-1H-imidazoles were obtained by nitration of 1-acetonylpolynitroimidazoles in fuming HNO₃ and concentrated H₂ SO₄ . 4,5-Dinitro-1-(nitromethyl)-1H-imidazole and 4,5-dinitro-1-(acetate methyl)-1H-imidazole were afforded by using 68 % HNO₃ and concentrated H₂ SO₄ through controllable synthesis. All the intermediates and the target compounds were confirmed by X-ray diffraction. It is noteworthy that one of the N-trinitromethyl nitroimidazole derivatives showed high density (ρ: 1.88 g cm^-3 ), attractive positive oxygen balance (Ω: +18.3 %) and good detonation performance (D: 9003 m s^-1 ) exceeding those of ADN, while N-nitromethyl derivative behaved higher thermal stability and lower sensitivity in contrast to those of NG. N-acetate methyl derivative gave an interesting melt-castable property (T_m.p .: 86 ^o C, T_d : 224 ^o C), acceptable detonation performance as well as low sensitivity towards impact and friction (IS>40 J, FS>360 N), making it a competitive replacement for DNAN. These chemical and physical properties indicate that these novel materials show promising energetic performance towards future applications.

Synthesis of two new gem-fluoronitro containing tetranitroadamantanes and property comparison with their nitro and gem-dinitro analogues

Two new fluorinated tetranitroadamantanes, 2,6-difluoro-2,4,4,6-tetranitroadamantane and 2,4,6,8-tetrafluoro-2,4,6,8-tetranitroadamantane, were synthesized. 2,6-Difluoro-2,4,4,6-tetranitroadamantane was prepared from 4,4-dinitroadamantane-2,6-dione by a three-step route with an overall yield of 40%. It has a slightly higher crystal density (1.787 g cm-3) than its analogue 2,2,4,4,6,6-tetranitroadamantane (1.777 g cm-3). 2,4,6,8-Tetrafluoro-2,4,6,8-tetranitroadamantane was prepared from 4,8-dihydroxyadamantane-2,6-dione by an eight-step route with an overall yield of 8%. It is notable that the replacement of one nitro group in the gem-dinitro functionality with fluorine might slightly reduce the detonation performance but improve the density and inherent steric hindrance, which makes it possible to introduce more nitro functionalities on the adamantane backbone.