Tailoring Zeolite ZSM-5 Crystal Morphology/Porosity through Flexible Utilization of Silicalite-1 Seeds as Templates: Unusual Crystallization Pathways in a Heterogeneous System

Highly efficient recovery of Zn2+/Cu2+ from water by using hydrotalcite as crystal seeds

The efficient and waste-free recovery of heavy metals is critical for heavy metal wastewater treatment. In this work, we explored how heavy metals can be recovered as valuable chemicals in the presence of crystal seeds. Hydrotalcite (one kind of layered double hydroxides (LDHs)) was used as crystal seeds to recover Zn2+ in the presence of Al3+ from water (i.e., seed-Zn2+-Al3+ system), which was compared with the monometallic heterogeneous system (seed-Zn2+) and direct coprecipitation (Zn2+-Al3+) system. Our results demonstrated that the seed-Zn2+-Al3+ system possessed a recovery rate of 2.6-2.8 times and a recovery kinetic rate of 2.7-5.9 times higher than those of the other two systems. Differing from the latter two systems, hydrotalcite seeds could induce Zn2+ and Al3+ to form ZnAl-LDH in seed-Zn2+-Al3+. Interestingly, the ZnAl-LDH presents a compositional divalent/trivalent cation molar ratio of ca. 3, which is comparable with the value in the hydrotalcite. It was demonstrated that the hydrotalcite seeds could act as a template to significantly induce the formation of ZnAl-LDH complying with the seed's structure and compositional ratio. Similar induction effect of seeds as the Zn2+ system was further verified in Cu2+ systems. This work provides a novel strategy for efficient recovery of heavy metals with product selectivity.

Facile Morphology and Porosity Regulation of Zeolite ZSM-5 Mesocrystals with Synergistically Enhanced Catalytic Activity and Shape Selectivity

The morphology and mesoporosity of zeolite are two vital properties to determine its performance in diverse applications involving adsorption and catalysis; while it remains a big challenge for the synthesis and regulation of zeolites with exceptional morphology/porosity only through inorganic-ions-based modification. Herein, by simply optimizing the alkali metal type (K⁺ or Na⁺), as well as alkali/water ratio and crystallization temperature, the zeolite ZSM-5 mesocrystals with diverse mesostructures are simply and controllably prepared via fine-tuning the crystallization mechanism in an organotemplate-free, ions-mediated seed-assisted system. Moreover, the impacts of these key parameters on the evolution of seed crystals, the development and assembly behavior of aluminosilicate species and the solution-phase process during zeolite crystallization are investigated by means of directional etching in NH₄F or NaOH solutions. Except for the morphology/mesoporosity modulation, their physical and chemical properties, such as particle size, microporosity, Si/Al ratio and acidity, can be well maintained at a similar level. As such, the p/o-xylene adsorption and catalytic performance of o-xylene isomerization are used to exhaustively evaluate the synergistically enhanced catalytic activity and shape selectivity of the obtained products. This work demonstrates the possibility of effectively constructing novel zeolite mesostructures by simply altering parameters on simple ions-controlled crystallization and provides good models to inspect the impacts of mesoporosity or morphology on their catalytic performances.

Mesocrystal morphology regulation by "alkali metals ion switch": Re-examining zeolite nonclassical crystallization in seed-induced process

HYPOTHESIS

It is a Holy Grail to realize the goal-oriented synthesis of zeotype crystals via direct thermodynamic/kinetic control of crystallization in the simplest inorganic system. Especially, the most commonly used counter cations (i.e., Na⁺ and K⁺) are in turn believed to play merely the role of balancing charges and stabilizing frameworks, which make the simple ion-based morphology/porosity control remain big challenges.

EXPERIMENTS

We re-examined the role of Na⁺ and K⁺ to fine-tune the classical/nonclassical crystallization process in a seed-induced system with the simplest composition (Si/Al sources, inorganic alkali, and H₂O), and proposed an "ion switch" strategy. By analyzing the multiple growth curves, tracking the precursor evolution, and observing epitaxial crystallization behavior, a distinctive "ion switch"-worked nonclassical mechanism was uncovered.

FINDINGS

By the "ion switch" strategy, ZSM-5 mesocrystals were fine-regulated with diverse architecture from single crystal to nanocrystallite assembly and intracrystal mesopore-enriched crystal. Such simple ions-controlled crystallization was achieved through microstructure heterogeneity of zeolitic building-blocks triggered by different counterions and their corresponding assembly behavior from oriented attachment to random deposition. Furthermore, this protocol can be extended to a wider H₂O/SiO₂ range, mixed Na⁺/K⁺ systems, and other alkali metal ions from Li⁺ to Cs⁺, and ZSM-5 mesocrystals with extended morphologies can be obtained.

State of the Art and Perspectives of Hierarchical Zeolites: Practical Overview of Synthesis Methods and Use in Catalysis

Microporous zeolites have proven to be of great importance in many chemical processes. Yet, they often suffer from diffusion limitations causing inefficient use of the available catalytically active sites. To address this problem, hierarchical zeolites have been developed, which extensively improve the catalytic performance. There is a multitude of recent literature describing synthesis of and catalysis with these hierarchical zeolites. This review attempts to organize and overview this literature (of the last 5 years), with emphasis on the most important advances with regard to synthesis and application of such zeolites. Special attention is paid to the most common and important 10- and 12-membered ring zeolites (MTT, TON, FER, MFI, MOR, FAU, and *BEA). In contrast to previous reviews, the research per zeolite topology is brought together and discussed here. This allows the reader to instantly find the best synthesis method in accordance to the desired zeolite properties. A summarizing graph is made available to enable the reader to select suitable synthesis procedures based on zeolite acidity and mesoporosity, the two most important tunable properties.

Co-hydrolysis and Seed-Induced Synthesis of Basic Mesoporous ZSM-5 Zeolites with Enhanced Catalytic Performance

For zeolite catalysts, the regulation of active site and pore structure plays an important role in the enhancement of their catalytic performance. In this work, a one-pot and organic template-free co-regulation route is proposed to straightforwardly synthesize basic mesoporous ZSM-5 zeolites with adjustable alkaline-earth metal species. The synthesis pathway combines two decisive strategies: 1) the seed-induced interface assembly growth method and 2) the acidic co-hydrolysis/condensation of aluminosilicate species and alkaline-earth metal (e.g., Mg, Ca, Sr, or Ba) sources. It is interesting that the mesoporous structure was self-evolved through particle-attached seed-interfacial crystallization without the assistance of any template. Meanwhile, the incorporation of alkaline-earth metals species is homogeneous and highly dispersed in the solid products during the whole crystallization process, and finally generate the superior basicity. Catalysis tests of the as-synthesized samples displayed their novel performance in the typical base reaction of Knoevenagel condensation, even for bulky substrates owing to the enhanced diffusion arising from the meso/microporous network. This finding opens new possibilities for facile, cost-effective, and environmentally friendly synthesis of mesoporous high-silica zeolites with tunable acid/base properties, and deepens our understanding of the particle-attached crystallization.

Forming Intermediate Phase on the Surface of PbI2 Precursor Films by Short-Time DMSO Treatment for High-Efficiency Planar Perovskite Solar Cells via Vapor-Assisted Solution Process

Morphology regulation is vital to obtain high-performance perovskite films. Vapor-assisted deposition provides a simple approach to prepare perovskite films with controlled vapor-solid reaction. However, dense PbI₂ precursor films with large crystal grains make it difficult for organic molecules to diffuse and interact with inner PbI₂ frame. Here, a surface modification process is developed to optimize the surface layer morphology of PbI₂ precursor films and lower the resistance of the induced period in crystallization. The vapor optimization time is shortened to several seconds, and the intermediate phase forms on the surface layer of PbI₂ films. We achieve porous PbI₂ surface with smaller grains through dimethyl sulfoxide vapor treatment, which promotes the migration and reaction rate between CH₃NH₃I vapor and PbI₂ layer. The PbI₂ precursor films undergo dramatic morphological evolution due to the formed intermediate phase on PbI₂ surface layer. Taking advantage of the proposed surface modification process, we achieve high-quality uniform perovskite films with larger crystal grains and without residual PbI₂. The repeatable perovskite solar cells (PSCs) with modified films exhibit power conversion efficiency of up to 18.43% for planar structure. Moreover, the devices show less hysteresis because of improved quality and reduced defect states of the films. Our work expands the application of morphology control through forming intermediate phase and demonstrates an effective way to enhance the performance of the PSCs.

Graphene oxide-assisted synthesis of core–shell structured ZSM-5 zeolites and their catalyst texture effect on the catalytic performance in the acid-catalyzed o-methylation of cyclohexanone with methanol

Tailoring the crystallization process to realize targeted material texture/porosity is a major challenge in zeolite synthesis, which facilitates the practical application of zeolites.

Effect of pyrazolium-derived compounds as templates in zeolite synthesis

Novel diquaternary pyrazolium templates with different spatial sizes have unique effects on zeolite phase selectivity and macromorphology.

Organic template-free synthesis of zeolite mordenite nanocrystals through exotic seed-assisted conversion

A facile and organic-template-free route of exotic seed-assisted conversion is proposed to synthesize nano-crystallite assembled MOR zeolite with rich mesopores, high crystallinity, perfect framework, and high activity for large molecule cracking.