Polyacrylonitrile-Derived Sponge-Like Micro/Macroporous Carbon for Selective CO2 Separation

S/N/O-Enriched Carbons from Polyacrylonitrile-Based Block Copolymers for Selective Separation of Gas Streams

A series of polyacrylonitrile (PAN)-based block copolymers with poly(methyl methacrylate) (PMMA) as sacrificial bock were synthesized by atom transfer radical polymerization and used as precursors for the synthesis of porous carbons. The carbons enriched with O- and S-containing groups, introduced by controlled oxidation and sulfuration, respectively, were characterized by Raman spectroscopy, scanning electron microscopy, and X-ray photoelectron spectrometry, and their surface textural properties were measured by a volumetric analyzer. We observed that the presence of sulfur tends to modify the structure of the carbons, from microporous to mesoporous, while the use of copolymers with a range of molar composition PAN/PMMA between 10/90 and 47/53 allows the obtainment of carbons with different degrees of porosity. The amount of sacrificial block only affects the morphology of carbons stabilized in oxygen, inducing their nanostructuration, but has no effect on their chemical composition. We also demonstrated their suitability for separating a typical N2/CO2 post-combustion stream.

Rational Design of Carbon-Based Porous Aerogels with Nitrogen Defects and Dedicated Interfacial Structures toward Highly Efficient CO2 Greenhouse Gas Capture and Separation

CO₂ capture from flowing flue gases through adsorption technology is essential to reduce the emission of CO₂ to the atmosphere. The rational design of highly efficient carbon-based absorbents with interfacial structures containing interconnected porous structures and abundant adsorption sites might be one of the promising strategies. Here, we report the synthesis of nitrogen-doped carbon aerogels (NCAs) via prepolymerized phenol-melamine-formaldehyde organic aerogels (PMF) by controlling the addition amount of ZnCl₂ and the precursor M/P ratio. It has been revealed that NCAs with a higher specific surface area and interconnected porous structures contain a large amount of pyridinic nitrogen and pyrrolic nitrogen. These would act as the intrinsic adsorption sites for highly effective CO₂ capture and further improve the CO₂/N₂ separation efficiencies. Among the prepared samples, NCA-1-2 with a high micropore surface area and high nitrogen content exhibits a high CO₂ adsorption capacity (4.30 mmol g^-1 at 0 °C and 1 bar) and CO₂/N₂ selectivity (36.5 at 25 °C, IAST). Under typical flue gas conditions (25 °C and 1.01 bar), equilibrium gas adsorption analysis and dynamic breakthrough measurement associated with a high adsorption capacity of 2.65 mmol g^-1 at 25 °C and 1.01 bar and 0.81 mmol g^-1 at 25 °C and 0.15 bar. This rationally designed N-doped carbon aerogel with specific interfacial structures and high CO₂ adsorption capacity, high selectivity, and adsorption performance remained pretty stable after multiple uses.

Recent Advances in Carbon-Based Adsorbents for Adsorptive Separation of Light Hydrocarbons

Light hydrocarbons (LHs) separation is an important process in petrochemical industry. The current separation technology predominantly relies on cryogenic distillation, which results in considerable energy consumption. Adsorptive separation using porous solids has received widespread attention due to its lower energy footprint and higher efficiency. Thus, tremendous efforts have been devoted to the design and synthesis of high-performance porous solids. Among them, porous carbons display exceptional stability, tunable pore structure, and surface chemistry and thus represent a class of novel adsorbents upon achieving the matched pore structures for LHs separations. In this review, the modulation strategies toward advanced carbon-based adsorbents for LHs separation are firstly reviewed. Then, the relationships between separation performances and key structural parameters of carbon adsorbents are discussed by exemplifying specific separation cases. The research findings on the control of the pore structures as well as the quantification of the adsorption sites are highlighted. Finally, the challenges of carbonaceous adsorbents facing for LHs separation are given, which would motivate us to rationally design more efficient absorbents and separation processes in future.

Advances in Post-Combustion CO2 Capture by Physical Adsorption: From Materials Innovation to Separation Practice

The atmospheric CO₂ concentration continues a rapid increase to its current record high value of 416 ppm for the time being. It calls for advanced CO₂ capture technologies. One of the attractive technologies is physical adsorption-based separation, which shows easy regeneration and high cycle stability, and thus reduced energy penalties and cost. The extensive research on this topic is evidenced by the growing body of scientific and technical literature. The progress spans from the innovation of novel porous adsorbents to practical separation practices. Major CO₂ capture materials include the most widely used industrially relevant porous carbons, zeolites, activated alumina, mesoporous silica, and the newly emerging metal-organic frameworks (MOFs) and covalent-organic framework (COFs). The key intrinsic properties such as pore structure, surface chemistry, preferable adsorption sites, and other structural features that would affect CO₂ capture capacity, selectivity, and recyclability are first discussed. The industrial relevant variables such as particle size of adsorbents, the mechanical strength, adsorption heat management, and other technological advances are equally important, even more crucial when scaling up from bench and pilot-scale to demonstration and commercial scale. Therefore, we aim to bring a full picture of the adsorption-based CO₂ separation technologies, from adsorbent design, intrinsic property evaluation to performance assessment not only under ideal equilibrium conditions but also in realistic pressure swing adsorption processes.

Efficacies of Carbon-Based Adsorbents for Carbon Dioxide Capture

Carbon dioxide (CO2), a major greenhouse gas, capture has recently become a crucial technological solution to reduce atmospheric emissions from fossil fuel burning. Thereafter, many efforts have been put forwarded to reduce the burden on climate change by capturing and separating CO2, especially from larger power plants and from the air through the utilization of different technologies (e.g., membrane, absorption, microbial, cryogenic, chemical looping, and so on). Those technologies have often suffered from high operating costs and huge energy consumption. On the right side, physical process, such as adsorption, is a cost-effective process, which has been widely used to adsorb different contaminants, including CO2. Henceforth, this review covered the overall efficacies of CO2 adsorption from air at 196 K to 343 K and different pressures by the carbon-based materials (CBMs). Subsequently, we also addressed the associated challenges and future opportunities for CBMs. According to this review, the efficacies of various CBMs for CO2 adsorption have followed the order of carbon nanomaterials (i.e., graphene, graphene oxides, carbon nanotubes, and their composites) < mesoporous -microporous or hierarchical porous carbons < biochar and activated biochar < activated carbons.

Mechanochemical Synthesis of Porous Carbons and Their Applications in Catalysis

Porous carbons have shown considerable potential in catalysis as either as supports or metal-free catalysts. Various methods based on solution chemistry have been intensively developed for the preparation of porous carbon-based catalysts with controllable morphology, pore structure, surface chemical property as well as the desired active sites. Nowadays, mechanochemical synthesis, a re-emerging strategy, has become more and more popular in the synthesis of porous carbons, due to its feasibility and high synthetic efficiency under solvent-free condition. This Minireview presents recent advances in the mechanochemical synthesis of porous carbons by ball milling, and their applications in catalysis. It starts a brief introduction of the characteristics and work mechanism of ball milling, and then discuss the preparation of porous carbons as metal-free catalysts and carbon-supported metal catalysts. Finally, some issues and further opportunities for the mechanochemical synthesis of porous carbon-based catalysts are proposed and discussed.

A Mechanochemical-Assisted Synthesis of Boron, Nitrogen Co-Doped Porous Carbons as Metal-Free Catalysts

A green and convenient solid-state method assisted by mechanical energy is employed for the synthesis of boron (B) and nitrogen (N) co-doped porous carbons (B,N-Cs). Glutamic acid (Glu) and boric acid (H₃ BO₃ ) are used as the N-containing carbon precursor and boron source, respectively. This method is easy to perform and proved to be efficient towards co-doping B and N into the carbon matrix with high contents of B (7 atom %) and N (10 atom %). By adjusting the molar ratio of H₃ BO₃ to Glu, the surface chemical states of B and N could be readily modulated. When increasing H₃ BO₃ dosage, the pore size of B,N-Cs could be tuned ranging from micropores to mesopores with a Brunauer-Emmett-Teller (BET) surface area up to 940 m²  g^-1 . Finally, the B,N-Cs were applied as metal-free catalysts for the cycloaddition of CO₂ to epoxides, which outperform the N-doped carbon catalyst (NC-900) and the physically mixed catalyst of NC-900/B₄ C. The enhanced activity is attributed to the cooperative effect between B and N sites. X-ray photoelectron spectroscopy (XPS) analysis reveals that BN₃ in the B,N-Cs serves as a critical active site for the cooperative catalysis.

Sustainable recycling of waste polystyrene into hierarchical porous carbon nanosheets with potential applications in supercapacitors

Herein, polystyrene waste was carbonized into mesoporous carbon nanosheets (CNS) using the template method. The pore structure of the obtained CNS was further tuned by KOH activation, resulting in the formation of hierarchical porous carbon sheets with a specific surface area of 2650 m² g^-1 and a pore volume of 2.43 cm³ g^-1. Benefiting from these unique properties, in a three electrode system, the hierarchical porous carbon sheets displayed a specific capacitance of 323 F g^-1 at 0.5 A g^-1 in a 6 M KOH electrolyte, good rate capability (222 F g^-1 at 20 A g^-1) and cycle stability (92.6% of capacitance retention after 10 000 cycles). More importantly, an energy density of 44.1 Wh kg^-1 was also displayed with a power density of 757.1 W kg^-1 in an organic electrolyte. In this regard, the present strategy demonstrates a facile approach for recycling plastic waste into high value-added products, which will potentially pave the way for the treatment of plastic waste in the future.

Tuning Both Surface Chemistry and Porous Properties of Polymer-Derived Porous Carbons for High-Performance Gas Adsorption

In this study, we have prepared novel pyrrole-formaldehyde polymers through polymerizing pyrrole and formaldehyde in the mixture solvent of water and ethanol by using hydrochloric acid as a catalyst. The as-synthesized polymers possess a nitrogen content of 6.7 atom % and are composed of spherical particles with the diameter of approximately 1-3 μm. A series of nitrogen-doped porous carbons with high specific surface areas (680-2340 m² g^-1) were successfully obtained through the activation treatment of the polymer spheres. The porous properties and surface chemistry of the as-prepared porous carbons are tuned by choosing different activating agents and changing the activation temperature. The morphology, porous properties, and chemical composition of the obtained nitrogen-doped porous carbons are revealed by various characterization methods, such as scanning electron microscopy, nitrogen sorption measurement, and X-ray photoelectron spectroscopy. The as-prepared nitrogen-doped porous carbons as gas adsorbents display high carbon dioxide uptake capacities of 3.80-5.81 mmol g^-1 at 273 K and 1.0 bar. They also show excellent carbon dioxide adsorption capacities (2.40-3.37 mmol g^-1 at 1.0 bar) and good gas selectivities (CO₂/N₂ selectivities of 16.9-70.2) at 298 K.