Defect engineering on electrocatalysts for sustainable nitrate reduction to ammonia: Fundamentals and regulations

Valorizing Nitrate in Electrochemical Nitrogen Cycling: Copper-Based Catalysts from Reduction to C-N Coupling

Electrochemical nitrate reduction (NO3RR) offers a sustainable approach to mitigating nitrogen pollution while enabling the resourceful conversion of nitrate (NO3 -) into ammonia (NH3), nitrogen gas (N2), and value-added chemicals such as urea. Copper (Cu)-based catalysts, with their versatile catalytic properties and cost-effectiveness, have emerged as pivotal materials in advancing NO3RR. This review systematically summarizes recent progress in Cu-based catalysts for NO3RR, focusing on their catalytic mechanisms, tuning strategies, and applications across diverse product pathways. The intrinsic self-reconstruction behavior and synergistic effects of Cu-based catalysts are elucidated alongside advanced in situ characterization techniques that reveal dynamic structural evolution and intermediate interactions during reactions. We comprehensively discuss the performance of Cu-based catalysts in steering NO3RR toward NH3 or N2 production, emphasizing the role of catalyst design (e.g., single atoms, alloys, oxides, hydroxides) in enhancing selectivity and efficiency. Furthermore, the multifunctionality of Cu catalysts is exemplified through carbon-nitrogen (C-N) coupling reactions, where reactive nitrogen intermediates are valorized into urea. Key challenges and future directions are outlined to guide the rational design of Cu-based systems for efficient electrochemical nitrogen cycling.

Precise structural regulation of copper-based electrocatalysts for sustainable nitrate reduction to ammonia

The electrocatalytic reduction of nitrate to ammonia (NRA) technology not only achieves the effective removal of nitrates in the environment but also produces value-added products-NH3. In recent years, copper-based materials have shown tremendous application prospects in this field due to their excellent conductivity, moderate cost, and their proximity of d orbital energy levels to the LUMO π∗ molecular orbitals of nitrate. This review starts with copper-based catalysts to elucidate the reaction mechanisms of NRA and its influencing factors, while summarizing and analyzing the principles and pros and cons of various modification strategies. Then, we will explore the impact of different modification strategies on improving NRA performance and the underlying theoretical mechanisms. Finally, this review proposes the current challenges and prospects of copper-based materials, aiming to provide a reference for the further development and industrial application of copper-based catalysts.

Advancing Catalysts by Stacking Fault Defects for Enhanced Hydrogen Production: A Review

Green hydrogen, derived from water splitting powered by renewable energy such as solar and wind energy, provides a zero-emission solution crucial for revolutionizing hydrogen production and decarbonizing industries. Catalysts, particularly those utilizing defect engineering involving the strategical introduction of atomic-level imperfections, play a vital role in reducing energy requirements and enabling a more sustainable transition toward a hydrogen-based economy. Stacking fault (SF) defects play an important role in enhancing the electrocatalytic processes by reshaping surface reactivity, increasing active sites, improving reactants/product diffusion, and regulating electronic structure due to their dense generation ability and profound impact on catalyst properties. This review explores SF in metal-based materials, covering synthetic methods for the intentional introduction of SF and their applications in hydrogen production, including oxygen evolution reaction, photo- and electrocatalytic hydrogen evolution reaction, overall water splitting, and various other electrocatalytic processes such as oxygen reduction reaction, nitrate reduction reaction, and carbon dioxide reduction reaction. Finally, this review addresses the challenges associated with SF-based catalysts, emphasizing the importance of a detailed understanding of the properties of SF-based catalysts to optimize their electrocatalytic performance. It provides a comprehensive overview of their various applications in electrocatalytic processes, providing valuable insights for advancing sustainable energy technologies.

Electronic Structure Effect of PtCo Alloy with Adjustable Compositions for Efficient Methanol Electrooxidation

Various efficient strategies have been developed to overcome the anodic electrocatalyst issue of methanol-based fuel cells owing to their complicated methanol electrooxidation mechanism. In this work, PtCo nanoparticles with adjustable compositions supported on multiwalled carbon nanotubes (Pt1Cox/MWCNTs) through the adsorbing-coating-annealing-etching route were synthesized. Compared with the Pt/C catalyst, Pt1Co3/MWCNTs exhibit better electrocatalytic MOR activity in both activity and durability. Notably, the electrochemical mass and specific activity of the as-prepared catalyst are 1.04 mA μg-1Pt and 2.18 mA cm-2, respectively, which are higher than those of the Pt/C catalyst. Moreover, the as-prepared sample revealed lower onset potential during the CO stripping test. Furthermore, the Pt1Co3/MWCNTs possess a lower current density decrease rate in chronoamperometry and cyclic durability tests. The enhancement of activity and stability of Pt1Co3/MWCNTs could be ascribed to their ordered morphological structure, the electronic interaction between MWCNTs and PtCo nanoparticles, and the suitable electronic structure effect between Pt/Co ratios. The concept of the catalyst design in this study offers a different guideline for constructing the novel methanol electrooxidation catalyst, which will accelerate the widespread fuel cell practical application.