Probing Mass Transfer in Mesoporous Faujasite-Type Zeolite Nanosheet Assemblies

Boosting molecular diffusion following the generalized Murray's Law by constructing hierarchical zeolites for maximized catalytic activity

Diffusion is an extremely critical step in zeolite catalysis that determines the catalytic performance, in particular for the conversion of bulky molecules. Introducing interconnected mesopores and macropores into a single microporous zeolite with the rationalized pore size at each level is an effective strategy to suppress the diffusion limitations, but remains highly challenging due to the lack of rational design principles. Herein, we demonstrate the first example of boosting molecular diffusion by constructing hierarchical Murray zeolites with a highly ordered and fully interconnected macro-meso-microporous structure on the basis of the generalized Murray's Law. Such a hierarchical Murray zeolite with a refined quantitative relationship between the pore size at each length scale exhibited 9 and 5 times higher effective diffusion rates, leading to 2.5 and 1.5 times higher catalytic performance in the bulky 1,3,5-triisopropylbenzene cracking reaction than those of microporous ZSM-5 and ZSM-5 nanocrystals, respectively. The concept of hierarchical Murray zeolites with optimized structural features and their design principles could be applied to other catalytic reactions for maximized performance.

Post-synthesis of Zr-MOR as a robust solid acid catalyst for the ring-opening aminolysis of epoxides

Zirconosilicate with the MOR topology (Zr-MOR) was successfully prepared using a two-step post-synthesis strategy from pre-dealumination of a H-MOR zeolite and subsequent dry impregnation of Cp₂ZrCl₂.

Understanding Diffusion in Hierarchical Zeolites with House-of-Cards Nanosheets

Introducing mesoporosity to conventional microporous sorbents or catalysts is often proposed as a solution to enhance their mass transport rates. Here, we show that diffusion in these hierarchical materials is more complex and exhibits non-monotonic dependence on sorbate loading. Our atomistic simulations of n-hexane in a model system containing microporous nanosheets and mesopore channels indicate that diffusivity can be smaller than in a conventional zeolite with the same micropore structure, and this observation holds true even if we confine the analysis to molecules completely inside the microporous nanosheets. Only at high sorbate loadings or elevated temperatures, when the mesopores begin to be sufficiently populated, does the overall diffusion in the hierarchical material exceed that in conventional microporous zeolites. Our model system is free of structural defects, such as pore blocking or surface disorder, that are typically invoked to explain slower-than-expected diffusion phenomena in experimental measurements. Examination of free energy profiles and visualization of molecular diffusion pathways demonstrates that the large free energy cost (mostly enthalpic in origin) for escaping from the microporous region into the mesopores leads to more tortuous diffusion paths and causes this unusual transport behavior in hierarchical nanoporous materials. This knowledge allows us to re-examine zero-length-column chromatography data and show that these experimental measurements are consistent with the simulation data when the crystallite size instead of the nanosheet thickness is used for the nominal diffusional length.

Multiscale adsorption and transport in hierarchical porous materials

This review presents the state-of-the-art of multiscale adsorption and transport in hierarchical porous materials.

Hierarchy concepts: classification and preparation strategies for zeolite containing materials with hierarchical porosity

Starting from a basic classification of “hierarchical porosity” this review gives a broad overview of preparation routes towards hierarchically porous all-zeolite and zeolite containing composite materials.

Synthesis, characterisation, and catalytic evaluation of hierarchical faujasite zeolites: milestones, challenges, and future directions

The preparation of hierarchical faujasite catalysts is challenging yet rewarding.

Transport properties of hierarchical micro–mesoporous materials

This work provides an overview of different experimental techniques of diffusion measurements in porous materials and discusses transport properties of several classes of hierarchically organized micro-mesoporous materials.

Organic-free synthesis of layer-like FAU-type zeolites

The presence of simple inorganic salts during zeolite synthesis turned out to be an effective and easy to handle alternative to organic additives to induce the growth of layer-like zeolite morphologies.