Depolymerization of unsaturated polyesters and waste fiber-reinforced plastics by using ionic liquids: the use of microwaves to accelerate the reaction rate

Ionic-Liquid-Mediated Deconstruction of Polymers for Advanced Recycling and Upcycling

Ionic liquids (ILs) are a promising medium to assist in the advanced (chemical and biological) recycling of polymers, owing to their tunable catalytic activity, tailorable chemical functionality, low vapor pressures, and thermal stability. These unique physicochemical properties, combined with ILs' capacity to solubilize plastics waste and biopolymers, offer routes to deconstruct polymers at reduced temperatures (and lower energy inputs) versus conventional bulk and solvent-based methods, while also minimizing unwanted side reactions. In this Viewpoint, we discuss the use of ILs as catalysts and mediators in advanced recycling, with an emphasis on chemical recycling, by examining the interplay between IL chemistry and deconstruction thermodynamics, deconstruction kinetics, IL recovery, and product recovery. We also consider several potential environmental benefits and concerns associated with employing ILs for advanced recycling over bulk- or solvent-mediated deconstruction techniques, such as reduced chemical escape by volatilization, decreased energy demands, toxicity, and environmental persistence. By analyzing IL-mediated polymer deconstruction across a breadth of macromolecular systems, we identify recent innovations, current challenges, and future opportunities in IL application toward circular polymer economies.

Ionic Liquids for the Chemical Recycling of Polymeric Materials and Control of Their Solubility

Plastics are wonderful materials that have modernized our daily life; however, importance of effective recycling of plastics is gradually recognized widely. In this account, we describe our discovery of new and efficient methods for the chemical recycling of plastics using ionic liquids (ILs). Since the chemical recycling usually requires high temperature conditions to breakdown chemical bonds in polymeric materials, we thought that less-flammability and non-volatility of ionic liquids are the most suitable physical properties for this purpose. Ionic liquids successfully depolymerized polyamides and unsaturated polyesters smoothly and corresponding monomeric materials were obtained in good yields. To the best of our knowledge, this was the first use of Ionic liquids for such reactions. However, we encountered another difficult problem-separation. To solve the problem, we developed solubility-switchable ionic liquids, a new type of ionic liquids in which solubility is readily changed using the chemistry of protective groups. Conversion between hydrophilic and lipophilic forms was readily achieved using a simple chemical treatment under mild conditions, and the complete separation of products was achieved by liquid-liquid-extraction. The robustness of either form unlocks their wide use as reaction solvents.

A Review of Recycling Methods for Fibre Reinforced Polymer Composites

This paper presents a review of waste disposal methods for fibre reinforced polymer (FRP) materials. The methods range from waste minimisation, repurposing, reusing, recycling, incineration, and co-processing in a cement plant to dumping in a landfill. Their strength, limitations, and key points of attention are discussed. Both glass and carbon fibre reinforced polymer (GFRP and CFRP) waste management strategies are critically reviewed. The energy demand and cost of FRP waste disposal routes are also discussed. Landfill and co-incineration are the most common and cheapest techniques to discard FRP scrap. Three main recycling pathways, including mechanical, thermal, and chemical recycling, are reviewed. Chemical recycling is the most energy-intensive and costly route. Mechanical recycling is only suitable for GFRP waste, and it has actually been used at an industrial scale by GFRP manufacturers. Chemical and thermal recycling routes are more appropriate for reclaiming carbon fibres from CFRP, where the value of reclaimed fibres is more than the cost of the recycling process. Discarding FRP waste in a sustainable manner presents a major challenge in a circular economy. With strict legislation on landfill and other environmental limits, recycling, reusing, and repurposing FRP composites will be at the forefront of sustainable waste-management strategies in the future.

Full Recycling and Re-Use of Bio-Based Epoxy Thermosets: Chemical and Thermomechanical Characterization of the Recycled Matrices

High performances of thermosets deriving from their covalent intermolecular cross-link bonds result in their low recyclability hindering the full exploitation of a truly circular approach for cured thermosets. In this experimental work, the recyclability of a bio-based fully recyclable epoxy resin using a mild chemical recycling process was demonstrated. The recycled polymer obtained was fully characterized to ascertain its structure and properties. MALDI (Matrix-Assisted Laser Desorption/Ionization), GPC (Gel Permeation Chromatography) and NMR (Nuclear Magnetic Resonance) spectroscopy to determine the chemical structure of the recycled polymer were used. The thermomechanical properties of the cured virgin network and of the recycled product obtained were measured by DSC (Differential Scanning Calorimetry) and DMA (Dynamic Mechanical Analysis). Thermogravimetric analysis of the recycled polymer was also performed. The recycled polymer was transformed into a polyurethane by reacting it with an isocyanate. The synthetized polyurethane obtained therefrom was thoroughly characterized by thermogravimetric analysis. This approach proved the possibility to up-scale the recycled product making it available for novel applications exploiting its re-use.

In-situ formed nanoscale Fe0 for fenton-like oxidation of thermosetting unsaturated polyester resin composites: Nondestructively recycle carbon fiber

Thermosetting unsaturated polyester resin (UPR) composites were found widespread industrial applications. However, the numerous stable carbon-carbon bonds in cross-linked networks made them intractable for degradation, causing the large-scale composite wastes. Here a nanoscale Fe⁰ catalyst in-situ forming strategy was exploited to nondestructively recycle carbon fiber (CF) from UPR composites via Fenton-like reaction. The nano-Fe⁰ catalyst employed in this strategy activated H₂O₂ for removing UPR, featuring mild conditions and efficient degradation ability. Aiming at facile growth of the catalyst, a porous UPR was achieved by the hydrolysis of alkalic system. The nanoscale Fe⁰ catalyst was subsequently formed in-situ on the surface of hydrolyzed resin by borohydride reduction. Benefiting from fast mass transfer, the in-situ grown nano-Fe⁰ showed more efficient degradation ability than added nano-Fe⁰ or Fe²⁺ catalyst during Fenton-like reaction. The experiments indicated that hydrolyzed resin could be degraded more than 90% within 80 min, 80 °C. GC-MS, FT-IR analysis and Density functional theory (DFT) calculation were conducted to explained the fracture processes of carbon skeleton in hydrolyzed resin. Especially, a remarkable recovery process of CF from composites was observed, with a 100 percent elimination of resin. The recycled CF cloth exhibited a 99% strength retention and maintained the textile structure, microtopography, chemical structure, resulting in the nondestructive reclaim of CF. This in-situ formed nanoscale Fe⁰ catalytic degradation strategy may provide a promising practical application for nondestructively recycle CF from UPR composites.

A review on the recycling of waste carbon fibre/glass fibre-reinforced composites: fibre recovery, properties and life-cycle analysis

The growing use of carbon and glass fibres has increased awareness about their waste disposal methods. Tonnes of composite waste containing valuable carbon fibres and glass fibres have been cumulating every year from various applications. These composite wastes must be cost-effectively recycled without causing negative environmental impact. This review article presents an overview of the existing methods to recycle the cumulating composite wastes containing carbon fibre and glass fibre, with emphasis on fibre recovery and understanding their retained properties. Carbon and glass fibres are assessed via focused topics, each related to a specific treatment method: mechanical recycling; thermal recycling, including fluidised bed and pyrolysis; chemical recycling and solvolysis using critical conditions. Additionally, a brief analysis of their environmental and economic aspects are discussed, prioritising the methods based on sustainable values. Finally, research gaps are identified to highlight the factors of circular economy and its significant role in closing the life-cycle loop of these valuable fibres into re-manufactured composites.

Fast microwave-assisted hydrolysis of unsaturated polyester resin into column packing for rapid purifying of dye wastewater

Microwave-assisted selective degradation successfully converts thermosetting unsaturated polyester resins into a low-swelling (below 10 g g^-1) gel material (GM) with a high yield (58-65%) in water at 100°C for only 1 h. The obtained GM possesses rough and porous structure while the content of carboxylate group obtained by cleavage of partial ester groups is more than 10%, varying with the concentration of the catalyst. It is suitable for use as packing of adsorption column to rapidly purify sewage. Super high filtering rates of 18582-27002 L h^-1 m^-3 without external pressure and high removal efficiency of more than 99.8% were achieved, promoting practical application for rapid removal of organic pollutants.

Development of a microwave-assisted sustainable conversion of furfural hydrazones to functionalised phthalimides in ionic liquids

A sustainable synthetic procedure to convert furfural hydrazones into functionalised phthalimides was developed. The reaction was performed in a microwave using a hydrophilic ionic liquid, [bmim][Cl], as the solvent which could be readily recovered by a simple extraction. The ionic liquid was successfully recycled with no significant loss in product yields.

Rapid conversion of sorbitol to isosorbide in hydrophobic ionic liquids under microwave irradiation

Sorbitol was effectively converted to isosorbide by treatment with [TMPA][NTf2 ] in the presence of catalytic amounts of TsOH under microwave heating at 180 °C. The reaction completed within 10 min and isosorbide was isolated to about 60%. Ionic liquids were readily recovered by an extraction treatment and reused several times.