Electrocatalytic hydrogenation and deoxygenation of glucose on solid metal electrodes

Recent Advances in Electrocatalytic Hydrogenation Reactions on Copper-Based Catalysts

Hydrogenation reactions play a critical role in the synthesis of value-added products within the chemical industry. Electrocatalytic hydrogenation (ECH) using water as the hydrogen source has emerged as an alternative to conventional thermocatalytic processes for sustainable and decentralized chemical synthesis under mild conditions. Among the various ECH catalysts, copper-based (Cu-based) nanomaterials are promising candidates due to their earth-abundance, unique electronic structure, versatility, and high activity/selectivity. Herein, recent advances in the application of Cu-based catalysts in ECH reactions for the upgrading of valuable chemicals are systematically analyzed. The unique properties of Cu-based catalysts in ECH are initially introduced, followed by design strategies to enhance their activity and selectivity. Then, typical ECH reactions on Cu-based catalysts are presented in detail, including carbon dioxide reduction for multicarbon generation, alkyne-to-alkene conversion, selective aldehyde conversion, ammonia production from nitrogen-containing substances, and amine production from organic nitrogen compounds. In these catalysts, the role of catalyst composition and nanostructures toward different products is focused. The co-hydrogenation of two substrates (e.g., CO2 and NOx n, SO3 2-, etc.) via C─N, C─S, and C─C cross-coupling reactions are also highlighted. Finally, the critical issues and future perspectives of Cu-catalyzed ECH are proposed to accelerate the rational development of next-generation catalysts.

Electrochemical Valorization of Glycerol via Electrocatalytic Reduction into Biofuels: A Review

Electrochemical conversion of underutilized biomass-based glycerol into high-value-added products provides a green approach for biomass and waste valorization. Plus, this approach offers an alternative to biofuel manufacturing procedure, under mild operating conditions, compared to the traditional thermochemical routes. Nevertheless, glycerol has been widely valorized via electrooxidation, with lower-value products generated at the cathode, ignoring the electroreduction. Here, a review of the efficient glycerol reduction into various products via the electrocatalytic reduction (ECR) process was presented. This review has been built upon the background of glycerol underutilization and theoretical knowledge about the state-of-the-art ECR. The experimental understanding of the processing parameter influences towards electrochemical efficiency, catalytic activity, and product selectivity are comprehensively reviewed, based on the recent glycerol ECR studies. We conclude by outlining present issues and highlighting potential future research avenues for enhanced ECR application.

Unraveling the potential-dependent structure evolution in CuO for electrocatalytic biomass valorization

Electrocatalytic oxidation of renewable biomass (such as glucose) into high-value-added chemicals provides an effective approach to achieving carbon neutrality. CuO-derived materials are among the most promising electrocatalysts for biomass electrooxidation, but the identification of their active sites under electrochemical conditions remains elusive. Herein, we report a potential-dependent structure evolution over CuO in the glucose oxidation reaction (GOR). Through systematic electrochemical and spectroscopic characterizations, we unveil that CuO undergoes Cu2+/Cu+ and Cu3+/Cu2+ redox processes at increased potentials with successive generation of Cu(OH)2 and CuOOH as the active phases. In addition, these two structures have distinct activities in the GOR, with Cu(OH)2 being favorable for aldehyde oxidation, and CuOOH showed faster kinetics in carbon-carbon cleavage and alcohol/aldehyde oxidation. This work deepens our understanding of the dynamic reconstruction of Cu-based catalysts under electrochemical conditions and may guide rational material design for biomass valorization.

Electroplated electrodes for continuous and mass-efficient electrochemical hydrogenation

Electrocatalytic hydrogenations (ECH) enable the reduction of organic substrates upon usage of electric current and present a sustainable alternative to conventional processes if green electricity is used. Opposed to most current protocols for electrode preparation, this work presents a one-step binder- and additive-free production of silver- and copper-electroplated electrodes. Controlled adjustment of the preparation parameters allows for the tuning of catalyst morphology and its electrochemical properties. Upon optimization of the deposition protocol and carbon support, high faradaic efficiencies of 93 % for the ECH of the Vitamin A- and E-synthon 2-methyl-3-butyn-2-ol (MBY) are achieved that can be maintained at current densities of 240 mA cm-2 and minimal catalyst loadings of 0.2 mg cm-2 , corresponding to an unmatched production rate of 1.47 kgMBE  gcat -1  h-1 . For a continuous hydrogenation process, the protocol can be directly transferred into a single-pass operation mode giving a production rate of 1.38 kgMBE  gcat -1  h-1 . Subsequently, the substrate spectrum was extended to a total of 17 different C-C-, C-O- and N-O-unsaturated compounds revealing the general applicability of the reported process. Our results lay an important groundwork for the development of electrochemical reactors and electrodes able to directly compete with the palladium-based thermocatalytic state of the art.

Unravelling and overcoming the challenges in the electrocatalytic reduction of fructose to sorbitol

In this work, we present a comprehensive study of the electrocatalytic reduction of fructose to sorbitol and mannitol, in a mild alkaline medium (pH = 11.3), with a Cu wire as the cathode. Particular attention was paid to the reaction mechanism, investigated by linear sweep voltammetry (LSV) and chronopotentiometry (CP) coupled with high-pressure liquid chromatography (HPLC). The initial results of our study showed that at the potential where the fructose reduction reaction (FRR) is achieved, competition with the hydrogen evolution reaction (HER) tends to occur, thus limiting the Faradaic efficiency towards the FRR. Moreover, products of chemical conversions were also observed in the liquid electrolyte, originating from the isomerisation of fructose to glucose and mannose and degradation reactions (C-C breaking). Through a thorough optimisation of the reaction parameters, the Faradaic efficiency could be remarkably improved, reaching values >40% and being sustained for 10 h of electrolysis at a current of i = -20 mA. More specifically, the minimisation of the undesired chemical side reactions was achieved by the careful control of the pH (11.3 ± 0.3) using a buffer electrolyte and a titration pump, thus limiting the isomerisation of fructose to glucose and mannose to <2% in 10 h. The electrochemical conversion was optimised via a tailored strategy involving a two-step potential cycling for re-activating the electrocatalyst surface, which allowed achieving 77% electrochemical conversion of fructose to sorbitol and mannitol in 10 h of electrolysis (sorbitol : mannitol = 0.43 : 0.57). This is the first time that the electrocatalytic FRR was achieved with such a high product yield and by using a non-noble metal-based cathode, thus opening up a novel, green route for the conversion of fructose into sorbitol and mannitol. This work also provides relevant, new insight into the crucial parameters that need to be taken into account to achieve the electrocatalytic reduction of saccharides, by gaining control of their complex chemistry in solution.

Hydrogen from Water is more than a Fuel: Hydrogenations and Hydrodeoxygenations for a Biobased Economy

Worldwide a hydrogen-based economy is on the political agenda. Its centre forms molecular hydrogen (H₂ ) that should serve mainly as energy carrier and fuel. However, currently and foreseeable in the future H₂ is playing its main role as reactant in the chemical industry. Electrolytic generation and storage of H₂ gas is energy demanding and may hardly become economically at the large scale. We argue that in the overall transition towards an economy that is based on biomolecules and CO₂ as carbon feedstock electrochemical hydrogenations and hydrodeoxygenations in aqueous solutions need to be moved in the centre. Departing from the well-known fact that electrochemistry allows creating reactive hydrogen species from water, i. e. hydrogen in statu nascendi (H^. ), at ambient temperature and pressure we illustrate the existing diversity of reactions based thereon. We focus on examples of model compounds from thermal biomass pretreatment and products from real thermal biomass pretreatment (bio-oil). Consequently, we advocate that electrochemical hydrogenations and hydrodeoxygenations have to be further explored and interweaved into existing process lines.

Hydrogen Bonding Enhances the Electrochemical Hydrogenation of Benzaldehyde in the Aqueous Phase

The hydrogenation of benzaldehyde to benzyl alcohol on carbon-supported metals in water, enabled by an external potential, is markedly promoted by polarization of the functional groups. The presence of polar co-adsorbates, such as substituted phenols, enhances the hydrogenation rate of the aldehyde by two effects, that is, polarizing the carbonyl group and increasing the probability of forming a transition state for H addition. These two effects enable a hydrogenation route, in which phenol acts as a conduit for proton addition, with a higher rate than the direct proton transfer from hydronium ions. The fast hydrogenation enabled by the presence of phenol and applied potential overcompensates for the decrease in coverage of benzaldehyde caused by competitive adsorption. A higher acid strength of the co-adsorbate increases the intensity of interactions and the rates of selective carbonyl reduction.

Electrocatalytic Hydrogenation of Biomass-Derived Organics: A Review

Sustainable energy generation calls for a shift away from centralized, high-temperature, energy-intensive processes to decentralized, low-temperature conversions that can be powered by electricity produced from renewable sources. Electrocatalytic conversion of biomass-derived feedstocks would allow carbon recycling of distributed, energy-poor resources in the absence of sinks and sources of high-grade heat. Selective, efficient electrocatalysts that operate at low temperatures are needed for electrocatalytic hydrogenation (ECH) to upgrade the feedstocks. For effective generation of energy-dense chemicals and fuels, two design criteria must be met: (i) a high H:C ratio via ECH to allow for high-quality fuels and blends and (ii) a lower O:C ratio in the target molecules via electrochemical decarboxylation/deoxygenation to improve the stability of fuels and chemicals. The goal of this review is to determine whether the following questions have been sufficiently answered in the open literature, and if not, what additional information is required:(1)What organic functionalities are accessible for electrocatalytic hydrogenation under a set of reaction conditions? How do substitutions and functionalities impact the activity and selectivity of ECH?(2)What material properties cause an electrocatalyst to be active for ECH? Can general trends in ECH be formulated based on the type of electrocatalyst?(3)What are the impacts of reaction conditions (electrolyte concentration, pH, operating potential) and reactor types?

Electrosynthesis of Biobased Chemicals Using Carbohydrates as a Feedstock

The current climate awareness coupled with increased focus on renewable energy and biobased chemicals have led to an increased demand for such biomass derived products. Electrosynthesis is a relatively new approach that allows a shift from conventional fossil-based chemistry towards a new model of a real sustainable chemistry that allows to use the excess renewable electricity to convert biobased feedstock into base and commodity chemicals. The electrosynthesis approach is expected to increase the production efficiency and minimize negative health for the workers and environmental impact all along the value chain. In this review, we discuss the various electrosynthesis approaches that have been applied on carbohydrate biomass specifically to produce valuable chemicals. The studies on the electro-oxidation of saccharides have mostly targeted the oxidation of the primary alcohol groups to form the corresponding uronic acids, with Au or TEMPO as the active electrocatalysts. The investigations on electroreduction of saccharides focused on the reduction of the aldehyde groups to the corresponding alcohols, using a variety of metal electrodes. Both oxidation and reduction pathways are elaborated here with most recent examples. Further recommendations have been made about the research needs, choice of electrocatalyst and electrolyte as well as upscaling the technology.

Efficient Dechlorination of α-Halocarbonyl and α-Haloallyl Pollutants by Electroreduction on Bismuth

The electrocatalytic activity of bismuth considered as a low-cost and green electrode material was studied in reductive dechlorination processes. Cyclic voltammetry analyses showed that the Bi electrode exhibited a high catalytic activity to reduce alachlor, a chlorinated herbicide, in the aqueous medium at different pH values. Bulk electrolyses were performed at different potentials and pH values. Alachlor was reduced in deschloroalachlor, its dechlorinated derivative, with a high selectivity (96%) and a current efficiency of 48%. The reductive dechlorination of other chlorinated compounds with an activated carbon atom was then studied, showing that the bismuth electrode catalyzed the electroreduction of chloroacetamides, α-halocarbonyl, and α-haloallyl pollutants. Cyclic voltammetry experiments allowed us to propose a mechanism explaining the high catalytic activity of bismuth to reduce these families of compounds.

Electrocatalytic Upgrading of Biomass-Derived Intermediate Compounds to Value-Added Products

The continuous advance in exploring renewable energy resources such as solar and wind will certainly alleviate our reliance on limited fossil reserves. However, the sustainable development of mankind demands not only energy but also carbon-based chemical goods. Unfortunately, exploitation of renewable energy resources like solar and wind will not lead to any carbon-based chemicals. The only sustainable and green carbon source is biomass, the scale of annual production of which has an immense potential to complement that of fossil-derived carbons. To utilize biomass in economically effective ways, many catalytic processes have been investigated. Among various strategies of biomass refinery, electrocatalytic upgrading stands out as an attractive option because of its benign operation conditions, high energy efficiency, and convenient control on production rate and selectivity using electrochemical parameters. This Minireview showcases several electrocatalytic systems for both reductive and oxidative upgrading of representative biomass-derived intermediate compounds, including 5-hydroxymethylfurfural, furfural, levulinic acid, glycerol, and sorbitol to different value-added products. The catalytic routes and mechanisms of each biomass-derived platform compound are discussed and compared. In order to be feasible for large-scale applications, low-cost composition and preparation of electrocatalysts are mandatory and will be emphasized. Finally, our personal perspective on the current challenges and future directions of electrocatalytic biomass upgrading is presented.

Electrochemical Hydrogenation of Acetone to Produce Isopropanol Using a Polymer Electrolyte Membrane Reactor

Electrochemical hydrogenation (ECH) of acetone is a relatively new method to produce isopropanol. It provides an alternative way of upgrading bio-fuels with less energy consumption and chemical waste as compared to conventional methods. In this paper, Polymer Electrolyte Membrane Fuel Cell (PEMFC) hardware was used as an electrochemical reactor to hydrogenate acetone to produce isopropanol and diisopropyl ether as a byproduct. High current efficiency (59.7%) and selectivity (>90%) were achieved, while ECH was carried out in mild conditions (65 °C and atmospheric pressure). Various operating parameters were evaluated to determine their effects on the yield of acetone and the overall efficiency of ECH. The results show that an increase in humidity increased the yield of propanol and the efficiency of ECH. The operating temperature and power supply, however, have less effect. The degradation of membranes due to contamination of PEMFC and the mitigation methods were also investigated.

Electrocatalytic valorisation of biomass derived chemicals

Recent progress in electro-valorization of biomass-derived intermediates is reviewed, while a perspective on future R&D in this field is provided.

Towards selective electrochemical conversion of glycerol to 1,3-propanediol

1,3-propanediol (1,3-PD) is a bulk chemical with myriad applications in polymers, lubricants, cosmetics, foods industries and in the synthesis of heterocyclic compounds. Current commercial production of 1,3-PD involves a thermocatalytic process using acrolein (DuPont) and ethylene oxide (Shell) as starting feedstock. These feedstocks are petroleum-based and there are many efforts at using glycerol as low cost biomass-derived feedstock for 1,3-PD production. A number of catalyst designs and bacterial & fungal strains are being explored for respective catalytic and fermentation routes to glycerol-to-1,3-PD. However, the electrochemical method received little attention for the purpose. In this work, in order to explore the possibility of using partly refined glycerol byproduct of biodiesel production as feedstock, we investigated conversion and 1,3-PD selectivity of glycerol electrolysis in chloride media. We demonstrated selective glycerol-to-1,3-PD conversion using Pt or RuO₂-based dsa as anode and Zn or Pb as cathode in NaCl and KCl at pH 1. This electrochemical glycerol-to-1,3-PD conversion is not only green, it is a potential process network loop between biodiesel production and chlor-alkali industry.

Glycerol electrolysis in chloride media allows a green and sustainable route production to 1,3-propanediol and also benefits from easy integration into the chlor-alkali industry.

Electrochemistry for the Generation of Renewable Chemicals: One-Pot Electrochemical Deoxygenation of Xylose to δ-Valerolactone

In this study, the electrochemical conversion of xylose to δ-valerolactone via carbonyl intermediates is demonstrated. The conversion was achieved in aqueous media and at ambient conditions. This study also demonstrates that the feedstock for production of renewable chemicals and biofuels through electrochemistry can be extended to primary carbohydrate molecules. This is the first report on a one-pot electrochemical deoxygenation of xylose to δ-valerolactone.

Selective electrocatalytic oxidation of sorbitol to fructose and sorbose

A new electrocatalytic method for the selective electrochemical oxidation of sorbitol to fructose and sorbose is demonstrated by using a platinum electrode promoted by p-block metal atoms. By the studying a range of C4, C5 and C6 polyols, it is found that the promoter interferes with the stereochemistry of the polyol and thereby modifies its reactivity.

Electrocatalytic hydrogenation of 5-hydroxymethylfurfural in the absence and presence of glucose

Electrocatalytic hydrogenation of 5-hydroxymethylfurfural (HMF) to 2,5-dihydroxymethylfuran (DHMF) or other species, such as 2,5-dimethylfuran, on solid metal electrodes in neutral media is addressed, both in the absence and in the presence of glucose. The reaction is studied by combining voltammetry with on-line product analysis by using HPLC, which provides both qualitative and quantitative information about the reaction products as a function of electrode potential. Three groups of catalysts show different selectivity towards: (1) DHMF (Fe, Ni, Ag, Zn, Cd, and In), (2) DHMF and other products (Pd, Al, Bi, and Pb), depending on the applied potential, and (3) other products (Co, Au, Cu, Sn, and Sb) through HMF hydrogenolysis. The rate of electrocatalytic HMF hydrogenation is not strongly catalyst-dependent because all catalysts show similar onset potentials (-0.5 ± 0.2 V) in the presence of HMF. However, the intrinsic properties of the catalysts determine the reaction pathway towards DHMF or other products. Ag showed the highest activity towards DHMF formation (up to 13.1 mM cm(-2) with high selectivity> 85%). HMF hydrogenation is faster than glucose hydrogenation on all metals. For transition metals, the presence of glucose enhances the formation of DHMF and suppresses the hydrogenolysis of HMF. On poor metals such as Zn, Cd, and In, glucose enhances DHMF formation; however, its contribution in the presence of Bi, Pb, Sn, and Sb is limited. Remarkably, in the presence of HMF, glucose hydrogenation itself is largely suppressed or even absent. The first electron-transfer step during HMF reduction is not metal-dependent, suggesting a non-catalytic reaction with proton transfer directly from water in the electrolyte.

Combining voltammetry and ion chromatography: application to the selective reduction of nitrate on Pt and PtSn electrodes

To overcome the shortcomings of electroanalytical methods in analyzing the ionic reaction products that are either electrochemically inert or lack distinct electrochemical/spectroscopic fingerprints, we suggest combining voltammetry with ion chromatography by applying online sample collection to the electrochemical cell and offline ion chromatographic analysis. This combination allows a quantitative analysis including the potential dependence of the product distribution in a straightforward way. As a proof-of-concept example, we discuss the formation of ionic reaction products from nitrate reduction on Pt and Sn-modified Pt electrode in acid. On the Pt electrode, ammonia was the only identifiable product. After Sn modification of the Pt electrode, a change in selectivity was observed to hydroxylamine as the dominant product. Moreover, the rate determining step of nitrate reduction (reduction to nitrite) was enhanced by Sn modification of the Pt electrode, and a significant concentration of nitrite was evidenced on a Pt electrode with a high coverage of Sn species. The suggested combination of voltammetry and online ion chromatography hence proves very useful in the quantitative elucidation of electrocatalytic reactions with different ionic products.