The role of hydroxyl group acidity on the activity of silica-supported secondary amines for the self-condensation of n-butanal

Process Development for Methyl Isobutyl Ketone Production Using the Low-Pressure One-Step Gas-Phase Selective Hydrogenation of Acetone

Methyl isobutyl ketone (MIBK) is a highly valuable product in the chemical industry. It is widely used as an extracting agent for heavy metals, antibiotics, and lubricating oils. Generally, MIBK can be produced by three-step and one-step liquid-phase methods. These methods are expensive and energy-demanding due to the high pressure and low conversion of acetone. A novel nano-Pd/nano-ZnCr2O4 catalyst was developed to produce MIBK with high conversion and selectivity of 77.3% and 72.1%, respectively, at 350 °C and ambient pressure, eliminating the need for high pressure in conventional MIBK processes. This study is the first that proposes a newly developed process of methyl isobutyl ketone (MIBK) production using the low-pressure one-step gas-phase selective hydrogenation of acetone. In this work, a novel process flow diagram has been developed for the production of MIBK using the developed nano-catalyst. The process was heat integrated, resulting in a 26% and a 19.5% reduction in the heating and cooling utilities, respectively, leading to a 12.6% reduction in the total energy demand. An economic analysis was performed to determine the economic feasibility of the developed process, which shows that the process is highly profitable, in which it reduced both the capital and operating costs of MIBK synthesis and showed a return on investment (ROI) of 29.6% with a payback period of 2.2 years. It was found that the ROI could be increased by 18% when the reactor temperature is increased to 350 °C. In addition, the economic sensitivity analysis showed that the process is highly sensitive to product prices and least sensitive to utility prices, which is due to the versatility of the process that requires only a low amount of energy.

Influence of support texture and reaction conditions on the accumulation and activity in the gas-phase aldol condensation of n-pentanal on porous silica

Aldol condensation of n-pentanal can lead to pore blocking and hence transport limitations in supported liquid phase (SLP) catalysts. By careful texture optimization this effect can be minimized.

The Effect of Pristine and Hydroxylated Oxide Surfaces on the Guaiacol HDO Process: A DFT Study

The acid‐base character of oxide supports is crucial for catalytic reactions. In this work, the acid‐base properties of five oxide surfaces common in heterogeneous catalysis were investigated and related to their interaction with monolignol compounds derived from lignin. We have used density functional theory simulations also to understand the role of the surfaces’ hydroxylation state. The results show that moderate hydroxyl coverage on the amphoteric γ‐Al₂O₃ (110) slightly strengthens the oxy‐compounds’ adsorption due to an increase in Lewis acidity. Similarly, low hydroxyl coverage on the reducible TiO₂ (101) enlarges its adsorption capacity by up to 42 % compared with its clean surface. The higher affinity is attributed to the more favourable interaction between the surface‐OH groups and the aromatic rings. Overall, the results indicate that hydroxyl coverage enhances the amphoteric and reducible adsorption capacity towards aromatic species.

Exploring tailor-made Brønsted acid sites in mesopores of tin oxide catalyst for β-alkoxy alcohol and amino alcohol syntheses

The generation of Brønsted (Sn–OH) and Lewis (coordinatively unsaturated metal centers) acidic sites on the solid surface is a prime demand for catalytic applications. Mesoporous materials are widely employed as catalysts and supports owing to their different nature of acidic sites. Nevertheless, the procedure adopted to generate acid functionalities in these materials involves tedious steps. Herein, we report the tunable acidic sites containing Brønsted sites with relatively varied acid strength in tin oxide by employing soft template followed by simple thermal treatment at various temperatures. The readily accessible active sites, specifically Brønsted acidic sites distributed throughout the tin oxide framework as well as mesoporosity endow them to perform with exceptionally high efficiency for epoxide ring opening reactions with excellent reusability. These features promoted them to surpass stannosilicate catalysts for the epoxide ring opening reactions with alcohol as a nucleophile and the study was extended to aminolysis of epoxide with the amine. The existence of relatively greater acid strength and numbers in T-SnO₂-350 catalyst boosts to produce a high amount of desired products over other tin oxide catalysts. The active sites responsible in mesoporous tin oxide for epoxide alcoholysis were studied by poisoning the Brønsted acidic sites in the catalyst using 2,6-lutidine as a probe molecule.

Engineering and Performance of Ruthenium Complexes Immobilized on Mesoporous Siliceous Materials as Racemization Catalysts

Dynamic kinetic resolution (DKR) is one of the most attractive routes to enantioselective synthesis, and ruthenium complexes are often applied as racemization catalysts. Two substituted cyclopentadienyl ruthenium complexes were immobilized covalently and non-covalently on mesoporous silica of mesocellular foam (MCF) and Santa Barbara Amorphous (SBA)-15 type functionalized with a 3 carbon spacer and 4-(chloromethyl)-N-amidobenzoate moiety. The catalysts were studied in a model reaction of secondary alcohol racemization. The immobilization decreased catalyst activity, considerably more for SBA-15 than for MCFs, and complete racemization of 1-phenylethanol was achieved within 24 h with the MCF-supported catalyst. The catalyst could be recovered and reused, thus paving the way for further development of the DKR process. The synthesized materials were fully characterized by Fourier-transform infrared spectroscopy analysis, thermogravimetry analysis, inductively cou-pled plasma optical emission spectrometry, and nitrogen adsorption at 77 K.

Bio-Based Cycloalkanes: The Missing Link to High-Performance Sustainable Jet Fuels

The development of sustainable energy solutions that reduce global carbon emissions, while maintaining high living standards, is one of the grand challenges of the current century. Transportation fuels are critical to economic development, globalization, and the advancement of society. Although ground vehicles and small aircraft are beginning a slow transition toward electric propulsion with energy sourced from solar radiation or wind, the extreme power requirements of jet aircraft require a more concentrated source of energy that is conveniently provided by liquid hydrocarbon fuels. This Review describes recent efforts to develop efficient routes for the conversion of crude biomass sources (e. g., lignocellulose) to cycloalkanes. These cycloalkanes impart advantageous properties to jet fuels, including increased density, higher volumetric heat of combustion, and enhanced operability. The combination of bio-based cycloalkanes and synthetic paraffinic kerosenes allows for the preparation of 100 % bio-based fuels that can outperform conventional petroleum-based fuels. In this Review methods are described that convert biomass-derived small molecules, including furfural, furfuryl alcohol, 5-hydroxymethylfurfural, cyclic ketones, phenolics, acyclic ketones, cyclic alcohols, furans, esters, and alkenes to high-density cycloalkanes. In addition to describing the chemical transformations and catalysts that have been developed to efficiently produce various cycloalkanes, this Review includes summaries of key fuel properties, which highlight the ability to generate fuels with customized performance metrics. This work is intended to inspire other researchers to study the conversion of sustainable feedstocks to full-performance aviation fuels. An acceleration of this research is critical to reducing the carbon footprint of commercial and military aviation on a timescale that will help blunt the impacts of global warming.

Valorization of Waste: Sustainable Organocatalysts from Renewable Resources

One of the greatest challenges facing our society is to reconcile our need to develop efficient and sophisticated chemical processes with the limited resources of our planet and its restricted ability to adsorb pollution. Organocatalysis has allowed many issues to be addressed in the development of sophisticated, but less polluting, processes. However, minimizing waste also means an efficient utilization of raw and renewable materials. Waste biomass represents an alternative to conventional petroleum-based chemical manufacturing and is a highly attractive renewable resource for the production of chemicals and high-value-added organocatalysts. Recent achievements in the use of renewable biomass feedstocks for the synthesis of organocatalysts are presented. Their application in synthetic methodologies, including multicomponent reactions, which are performed under solvent-free conditions or in eco-friendly reaction media, as well as recycling and reusing the organocatalysts, is illustrated. A few pioneering examples that demonstrate the potential of these promoters in asymmetric synthesis have also been documented. In particular, this review covers examples on the use of hetero- and homogeneous organocatalysts derived from 1) waste biopolymers, such as chitosan, alginic acid, and cellulose; ii) renewable platform molecules, such as levoglucosenone, isosorbide, mannose, d-glucosamine, and lecithin; 3) terpenes and rosin, such as pinane, isosteviol, and abietic acid; and iv) natural proteins (gelatin, bovine tendons, silk fibroin proteins).

Fabrication of large-pore mesoporous Ca-Si-based bioceramics for bone regeneration

Our previous study revealed that mesoporous Ca-Si-based materials exhibited excellent osteoconduction because dissolved ions could form a layer of hydroxycarbonate apatite on the surface of the materials. However, the biological mechanisms underlying bone regeneration were largely unknown. The main aim of this study was to evaluate the osteogenic ability of large-pore mesoporous Ca-Si-based bioceramics (LPMSCs) by alkaline phosphatase assay, real-time PCR analysis, von Kossa, and alizarin red assay. Compared with large-pore mesoporous silica (LPMS), LPMSCs had a better effect on the osteogenic differentiation of dental pulp cells. LPMSC-2 and LPMSC-3 with higher calcium possessed better osteogenic abilities than LPMSC-1, which may be related to the calcium-sensing receptor pathway. Furthermore, the loading capacity for recombinant human platelet-derived growth factor-BB was satisfactory in LPMSCs. In vivo, the areas of new bone formation in the calvarial defect repair were increased in the LPMSC-2 and LPMSC-3 groups compared with the LPMSC-1 and LPMS groups. We concluded that LPMSC-2 and LPMSC-3 possessed both excellent osteogenic abilities and satisfactory loading capacities, which may be attributed to their moderate Ca/Si molar ratio. Therefore, LPMSCs with moderate Ca/Si molar ratio might be potential alterative grafts for craniomaxillofacial bone regeneration.

Post-grafting amination of alkyl halide-functionalized silica for applications in catalysis, adsorption, and 15N NMR spectroscopy

An anhydrous synthesis of aminosilica materials from alkyl halide-functionalized mesoporous SBA-15 silica by post-grafting amination is introduced for applications in CO2 adsorption, cooperative catalysis, and (15)N solid-state NMR spectroscopy. The synthesis is demonstrated to convert terminal alkyl halide-functionalized silica materials containing Cl, Br, and I to primary alkylamines using anhydrous ammonia in a high-pressure reactor. The benefits of the post-grafting amination procedure include (i) use of anhydrous isotopically labeled ammonia, (15)NH3, to create aminosilica materials that can be investigated using (15)N solid-state NMR to elucidate potential intermediates and surface species in CO2 adsorption processes and catalysis, (ii) similar CO2 uptake in experiments extracting CO2 from dry simulated air experiments, and (iii) improved activity in acid-base bifunctional catalysis compared to traditional amine-grafted materials. The effects of the type of halide, the initial halide loading, and the total reaction time on the conversion of the halides to primary amines are explored. Physical and chemical characterizations of the materials show that the textural properties of the silica are unaffected by the reaction conditions and that quantitative conversion to primary amines is achieved even at short reaction times and high initial alkyl halide loadings. Additionally, preliminary (15)N solid-state NMR experiments indicate formation of nitrogen-containing species and demonstrate that the synthesis can be used to create materials useful for investigating surface species by NMR spectroscopy. The differences between the materials prepared via post-grafting amination vs traditional aminosilane grafting are attributed to the slightly increased spacing of the amines synthesized by amination because the alkylhalosilanes are initially better spaced on the silica surface after grafting, whereas the aminosilanes likely cluster to a greater extent when grafted on the silica surface. A slight increase in amine spacing allows for more effective amine-silanol interactions in cooperative catalysis without reducing the amine efficiency in CO2 uptake under the conditions used here.