Immobilized iron oxide nanoparticles as stable and reusable catalysts for hydrazine-mediated nitro reductions in continuous flow

Copper-Catalyzed Continuous-Flow Transfer Hydrogenation of Nitroarenes to Anilines: A Scalable and Reliable Protocol

A robust supported catalyst that is made up of copper nanoparticles on Celite has been successfully prepared for the selective transfer hydrogenation of aromatic nitrobenzenes to anilines under continuous flow. The method is efficient and environmentally benign thanks to the absence of hydrogen gas and precious metals. Long-term stability studies show that the catalytic system is able to achieve very high nitrobenzene conversion (>99%) when working for up to 145 h. The versatility of the transfer hydrogenation system has been tested using representative examples of nitroarenes, with moderate-to-excellent yields being obtained. The packed bed reactor (PBR) permits the use of a setup that can provide products via simple isolation by SPE without the need for further purification. The recovery and reuse of either EG or the ion-exchange resin leads to consistent waste reduction; therefore, E-factor distribution analysis has highlighted the environmental efficiency of this synthetic protocol.

Electrospun Nanofiber Mats with Embedded Zinc Oxysulfide for Photoreduction of Nitrobenzene to Aniline under Mild Condition

In this work, electrospun nanofiber embedded with zinc oxysulfide (Zn(O,S)) has been demonstrated as an efficient and robust photocatalyst for hydrogenation of nitrobenzene to aniline under solar light irradiation at mild conditions with methanol as the hole scavenger. The solid solution state of Zn(O,S) in electrospun nanofiber was successfully revealed by high-resolution transmission electron microscopy and X-ray diffraction analyses in which the lattice fringes and diffraction planes located in between those of ZnO and ZnS phases. Moreover, the electrochemical and optical properties of Zn(O,S) embedded in polyethylene oxide (PEO) nanofiber are found to be better than those of ZnO and ZnS indicating more efficient photocatalytic activities as well. The photocatalytic hydrogenation of nitrobenzene to aniline occurred completely within 2 h of the photocatalytic reaction with a reusability of 95% after five consecutive runs. Finally, the mechanism of photocatalytic hydrogenation by Zn(O,S) embedded in the PEO (PZOS) nanofiber involves a total of six electrons (e-) and six protons (H+) to hydrogenate nitrobenzene to nitrosobenzene, phenylhydroxylamine, and aniline.

Ultrawide Hydrazine Concentration Monitoring Sensor Comprising Ir-Ni Nanoparticles Decorated with Multi-Walled Carbon Nanotubes in On-Site Alkaline Fuel Cell Operation

A highly sensitive amperometric hydrazine monitoring sensor offering an ultrawide dynamic range of 5 μM to 1 M in alkaline media (e. g., 1 M KOH) was developed via co-electrodepositing iridium-nickel alloy nanoparticles (NPs) functionalized with multi-walled carbon nanotubes (Ir-Ni-MWCNTs) on a disposable screen-printed carbon electrode. The synergistic interaction of MWCNTs with Ir-Ni alloy NPs resulted in enlarged active surface area, rapid electron transfer, and alkaline media stability with an onset potential of -0.12 V (vs. Ag/AgCl) toward hydrazine oxidation. A limit of detection for hydrazine was 0.81 μM with guaranteed reproducibility, repeatability, and storage stability alongside a superb selectivity toward ethanolamine, urea, dopamine, NaBH₄ , NH₄ OH, NaNO₂ , and Na₂ CO₃ . The sensor was finally applied to on-site monitoring of the carbon-free hydrazine concentration at the anode and cathode of a hydrazine fuel cell, providing more insight into the hydrazine oxidation process during cell operation.

Alumina supported copper oxide nanoparticles (CuO/Al2O3) as high-performance electrocatalysts for hydrazine oxidation reaction

Direct hydrazine liquid fuel cell (DHFC) is perceived as effectual energy generating mean owing to high conversion efficiency and energy density. However, the development of well-designed, cost effective and high performance electrocatalysts is the paramount to establish DHFCs as efficient energy generating technology. Herein, gamma alumina supported copper oxide nanocatalysts (CuO/Al₂O₃) are synthesized via impregnation method and investigated for their electrocatalytic potential towards hydrazine oxidation reaction. CuO with different weight percentages i.e., 4%, 8%, 12%, 16% and 20% are impregnated on gamma alumina support. X-ray diffraction analysis revealed the cubic crystal structure and nanosized particles of the prepared metal oxides. Transmission electron microscopy also referred to the cubic morphology and nanoparticle formation. Electrochemical oxidation potential of the CuO/Al₂O₃ nanoparticles is explored via cyclic voltammetry as the analytical tool. Optimization of conditions and electrocatalytic studies shown that 16% CuO/Al₂O₃ presented the best electronic properties towards N₂H₂ oxidation reaction. BET analysis ascertained the high surface area (131.2546 m² g¹) and large pore diameter (0.279605 cm³ g^-1) for 16% CuO/Al₂O₃. Nanoparticle formation, high porosity and enlarged surface area of the proposed catalysts resulted in significant oxidation current output (600 μA), high current density (8.2 mA cm^-2) and low charge transfer resistance (3.7 kΩ). Electrooxidation of hydrazine on such an affordable and novel electrocatalyst opens a gateway to further explore the metal oxide impregnated alumina materials for different electrochemical applications.

Nitro to amine reductions using aqueous flow catalysis under ambient conditions

A catalyst based on Pd on glass wool (Pd@GW) shows exceptional performance and durability for the reduction of nitrobenzene to aniline at room temperature and ambient pressure in aqueous solutions. The reaction is performed in a flow system and completed with 100% conversion under a variety of flow rates, 2 to 100 mLmin⁻¹ (normal laboratory fast flow conditions). Sodium borohydride or dihydrogen perform well as reducing agents. Scale-up of the reaction to flows of 100 mLmin⁻¹ also shows high conversions and robust catalytic performance. Catalyst deactivation can be readily corrected by flowing a NaBH₄ solution. The catalytic system proves to be generally efficient, performing well with a range of nitroaromatic compounds. The shelf life of the catalyst is excellent and its reusability after 6-8 months of storage showed the same performance as for the fresh catalyst.

•

Palladium on glass wool catalyzes reduction of nitrobenzene to aniline

•

Catalytic flow process at atmospheric temperature and pressure in aqueous media

•

Facile catalyst synthesis using inexpensive glass wool and low palladium loading

•

Sustainable chemical process using sodium borohydride or hydrogen gas

Simple reversible fixation of a magnetic catalyst in a continuous flow system: ultrafast reduction of nitroarenes and subsequent reductive amination using ammonia borane

Continuous reductive amination was performed using NH₃BH₃ through reversible magnetic bimetallic fixation at room temperature.

Continuous Flow Methods of Fabricating Catalytically Active Metal Nanoparticles

One of the obstacles preventing the commercialization of colloidal nanoparticle catalysts is the difficulty in fabricating these materials at scale while maintaining a high level of control over their resulting morphologies, and ultimately, their properties. Translation of batch-scale solution nanoparticle syntheses to continuous flow reactors has been identified as one method to address the scaling issue. The superior heat and mass transport afforded by the high surface-area-to-volume ratios of micro- and millifluidic channels allows for high control over reaction conditions and oftentimes results in decreased reaction times, higher yields, and/or more monodisperse size distributions compared to an analogous batch reaction. Furthermore, continuous flow reactors are automatable and have environmental health and safety benefits, making them practical for commercialization. Herein, a discussion of continuous flow methods, reactor design, and potential challenges is presented. A thorough account of the implementation of these technologies for the fabrication of catalytically active metal nanoparticles is reviewed for hydrogenation, electrocatalysis, and oxidation reactions.

Reduction of Nitro Compounds Using 3d-Non-Noble Metal Catalysts

The reduction of nitro compounds to the corresponding amines is one of the most utilized catalytic processes in the fine and bulk chemical industry. The latest development of catalysts with cheap metals like Fe, Co, Ni, and Cu has led to their tremendous achievements over the last years prompting their greater application as "standard" catalysts. In this review, we will comprehensively discuss the use of homogeneous and heterogeneous catalysts based on non-noble 3d-metals for the reduction of nitro compounds using various reductants. The different systems will be revised considering both the catalytic performances and synthetic aspects highlighting also their advantages and disadvantages.

Amorphous Flowerlike Goethite FeOOH Hierarchical Supraparticles: Superior Capability for Catalytic Hydrogenation of Nitroaromatics in Water

Fabrication of anilines from the corresponding nitroaromatics is a hot topic both for academia and for industry; however, conducting this protocol in water over a noble-metal-free catalytic system is still a great challenge. Continuous efforts are being made on exploiting novel catalysts for this transformation. In this work, we developed a scalable method for synthesizing the uniform flowerlike amorphous α-FeOOH hierarchical supraparticles. The well-defined amorphous α-FeOOH was prepared through an environmentally benign method, which is hydrolysis of the self-assembled iron glycolate at room temperature. Compared with other iron-only catalysts, this flowerlike amorphous α-FeOOH hierarchical supraparticle catalyst exhibits the best performance in the catalytic reduction of nitroaromatics to corresponding anilines by using water as the reaction solvent (turn over frequency is 106 h^-1 for 4-nitrophenol in water). The further results indicated that the amorphous structure, special nanostructures, and adsorption-desorption synergy offered excellent activity. The kinetics study shows that the reduction of 4-nitrophenol is first order for α-FeOOH, and the apparent active energy E_a is 75.9 kJ mol^-1. Furthermore, this catalyst can be used for eight times without obvious catalytic activity loss. We believe that this novel flowerlike amorphous α-FeOOH hierarchical supraparticle catalyst is a milestone in the reduction of nitro compounds.

New MRI contrast agents based on silicon nanotubes loaded with superparamagnetic iron oxide nanoparticles

This article describes the preparation and fundamental properties of a new possible material as a magnetic resonance imaging contrast agent based on the incorporation of preformed iron oxide (Fe3O4) nanocrystals into hollow silicon nanotubes (Si NTs). Specifically, superparamagnetic Fe3O4 nanoparticles of two different average sizes (5 nm and 8 nm) were loaded into Si NTs of two different shell thicknesses (40 nm and 70 nm). To achieve proper aqueous solubility, the NTs were functionalized with an outer polyethylene glycol-diacid (600) moiety via an aminopropyl linkage. Relaxometry parameters r1 and r2 were measured, with the corresponding r2/r1 ratios in phosphate buffered saline confirming the expected negative contrast agent behaviour for these materials. For a given nanocrystal size, the observed r2 values are found to be inversely proportional to NT wall thickness, thereby demonstrating the role of nanostructured silicon template on associated relaxometry properties.

A robust core–shell nanostructured nickel–iron alloy@nitrogen-containing carbon catalyst for the highly efficient hydrogenation of nitroarenes

A core–shell nanostructured NiFe alloy@ nitrogen-containing carbon catalyst exhibited robust catalytic performance in the hydrogenation of nitroarenes.

Highly efficient aqueous phase reduction of nitroarenes catalyzed by phosphine-decorated polymer immobilized ionic liquid stabilized PdNPs

Phosphino-decorated polymer immobilised ionic liquid-stabilised PdNPs are highly efficient catalysts for the aqueous phase hydrogenation and transfer hydrogenation of aromatic nitro compounds in batch and continuous flow.

Carbonyl Iron Powder: A Reagent for Nitro Group Reductions under Aqueous Micellar Catalysis Conditions

An especially mild, safe, efficient, and environmentally responsible reduction of aromatic and heteroaromatic nitro-group-containing educts is reported that utilizes very inexpensive carbonyl iron powder (CIP), a highly active commercial grade of iron powder. These reductions are conducted in the presence of nanomicelles composed of TPGS-750-M in water, a recyclable aqueous micellar reaction medium. This new technology also shows broad scope and scalability and presents opportunities for multistep one-pot sequences involving this reducing agent.

Catalytic Reductions and Tandem Reactions of Nitro Compounds Using in Situ Prepared Nickel Boride Catalyst in Nanocellulose Solution

A mild and efficient method for the in situ reduction of a wide range of nitroarenes and aliphatic nitrocompounds to amines in excellent yields using nickel chloride/sodium borohydride in a solution of TEMPO-oxidized nanocellulose in water (0.01 wt %) is described. The nanocellulose has a stabilizing effect on the catalyst, which increases the turnover number and enables low loading of nickel catalyst (0.1-0.25 mol % NiCl₂). In addition, two tandem protocols were developed in which the in situ formed amines were either Boc-protected to carbamates or further reacted with an epoxide to yield β-amino alcohols in excellent yields.

The Hitchhiker's Guide to Flow Chemistry ∥

Flow chemistry involves the use of channels or tubing to conduct a reaction in a continuous stream rather than in a flask. Flow equipment provides chemists with unique control over reaction parameters enhancing reactivity or in some cases enabling new reactions. This relatively young technology has received a remarkable amount of attention in the past decade with many reports on what can be done in flow. Until recently, however, the question, "Should we do this in flow?" has merely been an afterthought. This review introduces readers to the basic principles and fundamentals of flow chemistry and critically discusses recent flow chemistry accounts.

Morphologically controlled synthesis of ferric oxide nano/micro particles and their catalytic application in dry and wet media: a new approach

Morphologically controlled synthesis of ferric oxide nano/micro particles has been carried out by using solvothermal route. Structural characterization displays that the predominant morphologies are porous hollow spheres, microspheres, micro rectangular platelets, octahedral and irregular shaped particles. It is also observed that solvent has significant effect on morphology such as shape and size of the particles. All the morphologies obtained by using different solvents are nearly uniform with narrow size distribution range. The values of full width at half maxima (FWHM) of all the products were calculated to compare their size distribution. The FWHM value varies with size of the particles for example small size particles show polydispersity whereas large size particles have shown monodispersity. The size of particles increases with decrease in polarity of the solvent whereas their shape changes from spherical to rectangular/irregular with decrease in polarity of the solvent. The catalytic activities of all the products were investigated for both dry and wet processes such as thermal decomposition of ammonium per chlorate (AP) and reduction of 4-nitrophenol in aqueous media. The results indicate that each product has a tendency to act as a catalyst. The porous hollow spheres decrease the thermal decomposition temperature of AP by 140 °C and octahedral Fe₃O₄ particles decrease the decomposition temperature by 30 °C. The value of apparent rate constant (k_app) of reduction of 4-NP has also been calculated.

Environmental implications and applications of engineered nanoscale magnetite and its hybrid nanocomposites: A review of recent literature

This review focuses on environmental implications and applications of engineered magnetite (Fe3O4) nanoparticles (MNPs) as a single phase or a component of a hybrid nanocomposite that exhibits superparamagnetism and high surface area. MNPs are synthesized via co-precipitation, thermal decomposition and combustion, hydrothermal process, emulsion, microbial process, and green approaches. Aggregation/sedimentation and transport of MNPs depend on surface charge of MNPs and geochemical parameters such as pH, ionic strength, and organic matter. MNPs generally have low toxicity to humans and ecosystem. MNPs are used for constructing chemical/biosensors and for catalyzing a variety of chemical reactions. MNPs are used for air cleanup and carbon sequestration. MNP nanocomposites are designed as antimicrobial agents for water disinfection and flocculants for water treatment. Conjugated MNPs are widely used for adsorptive/separative removal of organics, dyes, oil, arsenic, phosphate, molybdate, fluoride, selenium, Cr(VI), heavy metal cations, radionuclides, and rare earth elements. MNPs can degrade organic/inorganic contaminants via chemical reduction or catalyze chemical oxidation in water, sediment, and soil. Future studies should further explore mechanisms of MNP interactions with other nanomaterials and contaminants, economic and green approaches of MNP synthesis, and field scale demonstration of MNP utilization.

Nanostructured biogel templated synthesis of Fe3O4 nanoparticles and its application for catalytic degradation of xylenol orange

Using jellyfish mesoglea as a natural template, nanocomposite hydrogels with well-dispersed Fe₃O₄ nanoparticles are obtained.

Continuous flow room temperature reductive aqueous homo-coupling of aryl halides using supported Pd catalysts

A convenient and environmentally friendly protocol for the preparation of biaryls at room temperature under continuous flow conditions is reported. A simple reductive homo-coupling Ullmann-type reaction was performed in an H-Cube mini using commercially available supported Pd catalysts under mild reaction conditions, with quantitative conversion to target products. Commercial Pd catalysts were found to be highly stable under the investigated reaction conditions, with a minimum Pd leaching into solution after several reaction runs (ca. 20 h on stream).

Continuous flow hydrogenation of nitroarenes, azides and alkenes using maghemite–Pd nanocomposites

Maghemite-supported ultra-fine Pd (1–3 nm) nanoparticles, prepared by a simple co-precipitation method, find application in the catalytic continuous flow hydrogenation of nitroarenes, azides, and alkenes.

Palladium-modified functionalized cyclodextrin as an efficient and recyclable catalyst for reduction of nitroarenes

A kind of palladium-modified functionalized cyclodextrin catalytic system was synthesized and characterized. It showed high activity in the reduction of nitroarenes with the absence of sodium borohydride in water at room temperature.

Nanocatalysis in Flow

Nanocatalysis in flow is catalysis by metallic nanoparticles (NPs; 1-50 nm) performed in microstructured reactors. These catalytic processes make use of the enhanced catalytic activity and selectivity of NPs and fulfill the requirements of green chemistry. Anchoring catalytically active metal NPs within a microfluidic reactor enhances the reagent/catalyst interaction, while avoiding diffusion limitations experienced in classical approaches. Different strategies for supporting NPs are reviewed herein, namely, packed-bed reactors, monolithic flow-through reactors, wall catalysts, and a selection of novel approaches (NPs embedded on nanotubes, nanowires, catalytic membranes, and magnetic NPs). Through a number of catalytic reactions, such as hydrogenations, oxidations, and cross-coupling reactions, the advantages and possible drawbacks of each approach are illustrated.

Continuous-flow technology—a tool for the safe manufacturing of active pharmaceutical ingredients

In the past few years, continuous-flow reactors with channel dimensions in the micro- or millimeter region have found widespread application in organic synthesis. The characteristic properties of these reactors are their exceptionally fast heat and mass transfer. In microstructured devices of this type, virtually instantaneous mixing can be achieved for all but the fastest reactions. Similarly, the accumulation of heat, formation of hot spots, and dangers of thermal runaways can be prevented. As a result of the small reactor volumes, the overall safety of the process is significantly improved, even when harsh reaction conditions are used. Thus, microreactor technology offers a unique way to perform ultrafast, exothermic reactions, and allows the execution of reactions which proceed via highly unstable or even explosive intermediates. This Review discusses recent literature examples of continuous-flow organic synthesis where hazardous reactions or extreme process windows have been employed, with a focus on applications of relevance to the preparation of pharmaceuticals.