Study of Electrochemical Reduction of CO2 for Future Use in Secondary Microbial Electrochemical Technologies

Cathodic biofilms - A prerequisite for microbial electrosynthesis

Cathodic biofilms have an important role in CO₂ bio-reduction to carboxylic acids and biofuels in microbial electrosynthesis (MES) cells. However, robust and resilient electroactive biofilms for an efficient CO₂ conversion are difficult to achieve. In this review, the fundamentals of cathodic biofilm formation, including energy conservation, electron transfer and development of catalytic biofilms, are presented. In addition, strategies for improving cathodic biofilm formation, such as the selection of electrode and carrier materials, cell design and operational conditions, are described. The knowledge gaps are individuated, and possible solutions are proposed to achieve stable and productive biofilms in MES cathodes.

Coupled Electrochemical and Microbial Catalysis for the Production of Polymer Bricks

Power-to-X technologies have the potential to pave the way towards a future resource-secure bioeconomy as they enable the exploitation of renewable resources and CO2 . Herein, the coupled electrocatalytic and microbial catalysis of the C5 -polymer precursors mesaconate and 2S-methylsuccinate from CO2 and electric energy by in situ coupling electrochemical and microbial catalysis at 1 L-scale was developed. In the first phase, 6.1±2.5 mm formate was produced by electrochemical CO2 reduction. In the second phase, formate served as the substrate for microbial catalysis by an engineered strain of Methylobacterium extorquens AM-1 producing 7±2 μm and 10±5 μm of mesaconate and 2S-methylsuccinate, respectively. The proof of concept showed an overall conversion efficiency of 0.2 % being 0.4 % of the theoretical maximum.

Zinc: A promising material for electrocatalyst-assisted microbial electrosynthesis of carboxylic acids from carbon dioxide

Microbial electrosynthesis (MES) has been proposed as a sustainable platform to simultaneously achieve wastewater treatment, renewable energy generation and chemicals production. Currently, the CO₂ valorization via MES is restricted by the low production rate, while that via electrochemical reduction is limited by the production of C1 products with high efficiency and selectivity. The electrocatalyst-assisted MES could potentially solve these bottlenecks of both MES and electrochemical reduction technology by increasing the production rate and expanding the product range. Here, four types of metals were evaluated for mixed culture-based, electrocatalyst-assisted MES with the fabrication of electrical-biological hybrid cathodes. Cathodes based on In, Zn, Ti and Cu showed high parallelism at 30 A/m². However, no parallelism was observed at 50 A/m², and only Zn experienced a further increase of the maximum acetic acid production rate (1.23 ± 0.02 g/L/d, 313 ± 5 g/m²/d) and titer (9.2 ± 0.1 g/L), with the highest value of the production rate normalized to the project area of the fiber cathodes. Other volatile fatty acids and ethanol were below 0.5 g/L. Moreover, it was the sharp H₂ generation, which mainly caused the fluctuation of coulombic efficiency. The application of such Zn-based electrical-biological hybrid system shall provide a more efficient route for CO₂ valorization.

Expanding the product spectrum of value added chemicals in microbial electrosynthesis through integrated process design-A review

Microbial electrosynthesis (MES) is a novel microbial electrochemical technology proposed for chemicals production with the storage of sustainable energy. However, the practical application of MES is currently restricted by the limited low market value of products in one-step conversion process, mostly acetate. A theme that is pervasive throughout this review is the challenges associated with the expanded product spectrum. Several recent research efforts to improve acetate production, using novel reactor configuration, renewable power supply, and various 3-D cathode are summarized. The importance of genetic modification, two-step hybrid process, as well as input substrates other than CO₂ are highlighted in this review as the future research paths for higher value chemicals production. At last, how to integrate MES with existing biochemicals processes is proposed. Definitely, more studies are encouraged to evaluate the overall performances and economic efficiency of these integrated process designs to make MES more competitive.

Water Splitting-Biosynthetic Hybrid System for CO2 Conversion using Nickel Nanoparticles Embedded in N-Doped Carbon Nanotubes

CO₂ reduction has drawn increasing attention owing to the concern of global warming. Water splitting-biosynthetic hybrid systems are novel and efficient approaches for CO₂ conversion. Intimate coupling of electrocatalysts and biosynthesis requires the catalysts possess both high catalytic performance and excellent biocompatibility, which is a bottleneck of developing such catalysts. Here, a complex of Ni nanoparticles embedded in N-doped carbon nanotubes (Ni@N-C) is synthesized as a hydrogen evolution reaction electrocatalyst and is coupled with a hydrogen oxidizing autotroph, Cupriavidus necator H16, to convert CO₂ to poly-β-hydroxybutyrate. In Ni@N-C, the Ni nanoparticles are encapsulated in N-C nanotubes, which prevents bacteria from direct contact with Ni and inhibits Ni²⁺ leaching. As a result, Ni@N-C exhibits excellent biocompatibility and stability. This work demonstrates that electrocatalysts and biosynthesis can be intimately coupled through rational catalyst design.

A novel All-in-One electrolysis electrode and bioreactor enable better study of electrochemical effects and electricity-aided bioprocesses

An autoclavable All-in-One electrolysis electrode in a rod shape assembly is developed as a new tool for bioelectrochemical systems and electricity-aided bioprocesses. It can replace the classic two-chamber bioelectrochemical system for electrolysis reactions, be inserted into conventional bioreactors and is easily adaptable as electrocatalytic surface or generator of super-fine bubbles (H₂ and O₂) for bioconversion processes. Whereas the bioreactor itself functions as the working electrode chamber, a well-integrated inner counter electrode chamber enables water electrolysis without the normally encountered undesired ion-transfer effect. The efficiencies of the electrode are characterized and its advantages and usefulness compared to the classic H-Cell bioelectrochemical system (BES) are demonstrated with glycerol fermentations by Clostridium pasteurianum DSM 525.

Electrobiorefineries: Unlocking the Synergy of Electrochemical and Microbial Conversions

An integrated biobased economy urges an alliance of the two realms of "chemical production" and "electric power". The concept of electrobiorefineries provides a blueprint for such an alliance. Joining the forces of microbial and electrochemical conversions in electrobiorefineries allows interfacing the production, storage, and exploitation of electricity as well as biobased chemicals. Electrobiorefineries are a technological evolution of biorefineries by the addition of (bio)electrochemical transformations. This interfacing of microbial and electrochemical conversions will result in synergies affecting the entire process line, like enlarging the product portfolio, increasing the productivity, or exploiting new feedstock. A special emphasis is given to the utilization of oxidative and reductive electroorganic reactions of microbially produced intermediates that may serve as privileged building blocks.