Electrochemical Transformation of Facet-Controlled BiOI into Mesoporous Bismuth Nanosheets for Selective Electrocatalytic Reduction of CO2 to Formic Acid

Catalyst Design and Engineering for CO2-to-Formic Acid Electrosynthesis for a Low-Carbon Economy

Formic acid (FA) has emerged as a promising candidate for hydrogen energy storage due to its favorable properties such as low toxicity, low flammability, and high volumetric hydrogen storage capacity under ambient conditions. Recent analyses have suggested that FA produced by electrochemical carbon dioxide (CO2) reduction reaction (eCO2RR) using low-carbon electricity exhibits lower fugitive hydrogen (H2) emissions and global warming potential (GWP) during the H2 carrier production, storage and transportation processes compared to those of other alternatives like methanol, methylcyclohexane, and ammonia. eCO2RR to FA can enable industrially relevant current densities without the need for high pressures, high temperatures, or auxiliary hydrogen sources. However, the widespread implementation of eCO2RR to FA is hindered by the requirement for highly stable and selective catalysts. Herein, the aim is to explore and evaluate the potential of catalyst engineering in designing stable and selective nanostructured catalysts that can facilitate economically viable production of FA.

Single-Step Fabrication of BiOI Nanoplates as Gas Diffusion Electrodes for CO2 Electroreduction to Formate: Effects of Spray Pyrolysis Temperature on Activity and Flooding Propensity

Bismuth-based electrocatalysts for carbon dioxide (CO2) reduction are notable for their high formate selectivity, scalability, affordability, and low toxicity. Here, we introduced a facile spray pyrolysis method to fabricate catalyst-coated gas diffusion electrodes (GDE) in one step. Our study revealed that deposition temperatures significantly affected the morphology, crystal orientation, and impurity of bismuth oxyiodide (BiOI) nanoplates. Specifically, BiOI prepared at 250 °C (BiOI-250) exhibited exceptional Faradaic efficiency (>90%) for formate production at a high current range (100-300 mA cm-2) and demonstrated outstanding stability (>30 h). In situ Raman spectroscopy indicated that BiOI-250's superior performance stemmed from its resilience to microscopic flooding, a failure mechanism observed in low-temperature BiOI. X-ray absorption spectroscopy (XAS) showed that BiOI-250 predominantly consisted of the active Bi2O2CO3 phase, while low-temperature BiOI contained a mixture of Bi2O2CO3 and the less active Bi metal, formed via the reduction of the Bi2O3 impurity. This impurity led to increased catalyst resistivity, uneven potential distribution, and restructuring, contributing to flooding. Our study underscores the crucial role of catalyst structures in determining electrode performance and flooding propensity, offering key insights for optimizing bismuth-based electrocatalysts for CO2 reduction.

Anion-Mediated In Situ Reconstruction of the Bi2MoO6 Precatalyst for Enhanced Electrochemical CO2 Reduction over a Wide Potential Window

Electrochemical CO2 reduction reaction (eCO2RR) is a viable approach to achieve carbon neutrality. Bismuth-based electrocatalysts demonstrate exceptional selectivity in CO2-to-formate conversion, but their reconstruction mechanisms during the eCO2RR remain elusive. Herein, the reconstruction processes of bismuth molybdate (Bi2MoO6) nanoplates are elucidated during the eCO2RR. Operando and ex situ measurements reveal the in situ partial reduction of Bi2MoO6 to Bi metal, forming Bi@Bi2MoO6 at negative potentials. Meanwhile, CO32- ions in the electrolyte spontaneously exchange with MoO42- in Bi2MoO6. The obtained Bi@Bi2MoO6/Bi2O2CO3 delivers a formate Faradaic efficiency (FE) of 95.2% at -1.0 V. Notably, high formate FEs (>90%) are maintained within a wide 500 mV window. Although computational calculations indicate a higher energy barrier for *OCHO formation on Bi2O2CO3, the prevention of excessive reduction to metal Bi significantly enhances long-term stability. Furthermore, the CO32- ion exchange process occurs in various 2D Bi-containing precatalysts, which should be emphasized in further studies.

Two-Dimensional Metal Nanostructures: From Theoretical Understanding to Experiment

This paper reviews recent studies on the preparation of two-dimensional (2D) metal nanostructures, particularly nanosheets. As metal often exists in the high-symmetry crystal phase, such as face centered cubic structures, reducing the symmetry is often needed for the formation of low-dimensional nanostructures. Recent advances in characterization and theory allow for a deeper understanding of the formation of 2D nanostructures. This Review firstly describes the relevant theoretical framework to help the experimentalists understand chemical driving forces for the synthesis of 2D metal nanostructures, followed by examples on the shape control of different metals. Recent applications of 2D metal nanostructures, including catalysis, bioimaging, plasmonics, and sensing, are discussed. We end the Review with a summary and outlook of the challenges and opportunities in the design, synthesis, and application of 2D metal nanostructures.

Modulating p-Orbital of Bismuth Nanosheet by Nickel Doping for Electrocatalytic Carbon Dioxide Reduction Reaction

Electrochemical reduction of CO₂ (CO₂ RR) to value-added chemicals is an effective way to harvest renewable energy and utilize carbon dioxide. However, the electrocatalysts for CO₂ RR suffer from insufficient activity and selectivity due to the limitation of CO₂ activation. In this work, a Ni-doped Bi nanosheet (Ni@Bi-NS) electrocatalyst is synthesized for the electrochemical reduction of CO₂ to HCOOH. Physicochemical characterization methods are extensively used to investigate the composition and structure of the materials. Electrochemical results reveal that for the production of HCOOH, the obtained Ni@Bi-NS exhibits an equivalent current density of 51.12 mA cm^-2 at -1.10 V, which is much higher than the pure Bi-NS (18.00 mA cm^-2 at -1.10 V). A high Faradaic efficiency over 92.0 % for HCOOH is achieved in a wide potential range from -0.80 to -1.10 V, and particularly, the highest efficiency of 98.4 % is achieved at -0.90 V. Both experimental and theoretical results reveal that the superior activity and selectivity are attributed to the doping effect of Ni on the Bi nanosheet. The density functional theory calculation reveals that upon doping, the charge is transferred from Ni to the adjacent Bi atoms, which shifts the p-orbital electronic density states towards the Fermi level. The resultant strong orbital hybridization between Bi and the π* orbitals of CO₂ facilitates the formation of *OCHO intermediates and favors its activation. This work provides an effective strategy to develop active and selective electrocatalysts for CO₂ RR by modulating the electronic density state.

Bi2O3/BiO2 Nanoheterojunction for Highly Efficient Electrocatalytic CO2 Reduction to Formate

Heterostructure engineering plays a vital role in regulating the material interface, thus boosting the electron transportation pathway in advanced catalysis. Herein, a novel Bi₂O₃/BiO₂ heterojunction catalyst was synthesized via a molten alkali-assisted dealumination strategy and exhibited rich structural dynamics for an electrocatalytic CO₂ reduction reaction (ECO₂RR). By coupling in situ X-ray diffraction and Raman spectroscopy measurements, we found that the as-synthesized Bi₂O₃/BiO₂ heterostructure can be transformed into a novel Bi/BiO₂ Mott-Schottky heterostructure, leading to enhanced adsorption performance for CO₂ and *OCHO intermediates. Consequently, high selectivity toward formate larger than 95% was rendered in a wide potential window along with an optimum partial current density of -111.42 mA cm^-2 that benchmarked with the state-of-the-art Bi-based ECO₂RR catalysts. This work reports the construction and fruitful structural dynamic insights of a novel heterojunction electrocatalyst for ECO₂RR, which paves the way for the rational design of efficient heterojunction electrocatalysts for ECO₂RR and beyond.

Regulating the Electron Localization of Metallic Bismuth for Boosting CO2 Electroreduction

Electrochemical reduction of CO2 to formate is economically attractive but improving the reaction selectivity and activity remains challenging. Herein, we introduce boron (B) atoms to modify the local electronic structure of bismuth with positive valence sites for boosting conversion of CO2 into formate with high activity and selectivity in a wide potential window. By combining experimental and computational investigations, our study indicates that B dopant differentiates the proton participations of rate-determining steps in CO2 reduction and in the competing hydrogen evolution. By comparing the experimental observations with the density functional theory, the dominant mechanistic pathway of B promoted formate generation and the B concentration modulated effects on the catalytic property of Bi are unravelled. This comprehensive study offers deep mechanistic insights into the reaction pathway at an atomic and molecular level and provides an effective strategy for the rational design of highly active and selective electrocatalysts for efficient CO2 conversion.

Copper/Carbon Heterogenous Interfaces for Enhanced Selective Electrocatalytic Reduction of CO2 to Formate

Electrochemical reduction of CO₂ (CO₂ RR) to formate is a promising route to prepare value-added chemical. Developing low-cost and efficient electrocatalysts with high product selectivity is still a grand challenge. Herein, a novel Cu anchored on hollow carbon spheres catalysts (HCS/Cu-x, x represents the mass of CuCl₂ added in the system) is designed with controllable copper/carbon heterogenous interfaces. Rich copper/carbon heterogenous interfaces and hollow structure of optimized HCS/Cu-0.12 catalyst are beneficial to charge transmission. Compared with the CO₂ RR occurred in aqueous electrolyte over Cu-based catalyst that has been reported to date, it exhibits highest formate Faradaic efficiency (FE) of 82.4% with a current density of 26 mA cm^-2 and remarkable stability in a H-cell.

An industrial perspective on catalysts for low-temperature CO2 electrolysis

Electrochemical conversion of CO₂ to useful products at temperatures below 100 °C is nearing the commercial scale. Pilot units for CO₂ conversion to CO are already being tested. Units to convert CO₂ to formic acid are projected to reach pilot scale in the next year. Further, several investigators are starting to observe industrially relevant rates of the electrochemical conversion of CO₂ to ethanol and ethylene, with the hydrogen needed coming from water. In each case, Faradaic efficiencies of 80% or more and current densities above 200 mA cm^-2 can be reproducibly achieved. Here we describe the key advances in nanocatalysts that lead to the impressive performance, indicate where additional work is needed and provide benchmarks that others can use to compare their results.

Colloidal chemical bottom-up synthesis routes of pnictogen (As, Sb, Bi) nanostructures with tailored properties and applications: a summary of the state of the art and main insights

Adjusting the colloidal chemistry synthetic parameters for pnictogen nanostructures leads to a fine control of their physical properties and the resulting performance in applications. Image adapted from Slidesgo.com.

Topochemical synthesis of low-dimensional nanomaterials

Over the past several decades, nanomaterials have been extensively studied owing to having a series of unique physical and chemical properties that exceed those of conventional bulk materials. Researchers have developed a lot of strategies for the synthesis of low-dimensional nanomaterials. Among them, topochemical synthesis has attracted increasing attention because it can provide more new nanomaterials by improving and upgrading inexpensive and accessible nanomaterials. In this review, we summarize and analyze many existing topochemical synthesis methods, including selective etching, liquid phase reactions, high-temperature atmosphere reactions, electrochemically assisted methods, etc. The future direction of topochemical synthesis is also proposed.

Electrochemical exfoliation from an industrial ingot: ultrathin metallic bismuth nanosheets for excellent CO2 capture and electrocatalytic conversion

Formic acid (or formate) is a liquid fuel and chemical feedstock, and it is considered as one of the most useful value-added reductive products from electrochemical CO2 conversion. Green metallic Bi nanosheets are believed be a promising candidate for formic acid production in CO2 electroreduction. However, the complexity of their preparation with a low yield hinders their practical application on a large scale. Herein, we report that by using a cheap and commonly used industrial ingot, phase-pure two-dimensional bismuth nanosheets are fabricated on a large scale by a rapid electrochemical cathodic exfoliation method. In addition to featuring abundant active sites, the obtained Bi nanosheets possess exceptionally high adsorption capacity to CO2 compared to its bulk counterpart, resulting in remarkable enhancement in CO2 electroreduction with high selectivity toward formic acid over a wide range of negative potentials, high current density and satisfactory durability. This facile strategy opens a promising avenue for massive fabrication of metallic Bi nanosheets with excellent electrocatalytic performance for large-scale commercial utilization of CO2.