Hydrogen Evolution Reaction by Atomic Layer-Deposited MoNx on Porous Carbon Substrates: The Effects of Porosity and Annealing on Catalyst Activity and Stability

Water electrolysis: from textbook knowledge to the latest scientific strategies and industrial developments

Replacing fossil fuels with energy sources and carriers that are sustainable, environmentally benign, and affordable is amongst the most pressing challenges for future socio-economic development. To that goal, hydrogen is presumed to be the most promising energy carrier. Electrocatalytic water splitting, if driven by green electricity, would provide hydrogen with minimal CO2 footprint. The viability of water electrolysis still hinges on the availability of durable earth-abundant electrocatalyst materials and the overall process efficiency. This review spans from the fundamentals of electrocatalytically initiated water splitting to the very latest scientific findings from university and institutional research, also covering specifications and special features of the current industrial processes and those processes currently being tested in large-scale applications. Recently developed strategies are described for the optimisation and discovery of active and durable materials for electrodes that ever-increasingly harness first-principles calculations and machine learning. In addition, a technoeconomic analysis of water electrolysis is included that allows an assessment of the extent to which a large-scale implementation of water splitting can help to combat climate change. This review article is intended to cross-pollinate and strengthen efforts from fundamental understanding to technical implementation and to improve the 'junctions' between the field's physical chemists, materials scientists and engineers, as well as stimulate much-needed exchange among these groups on challenges encountered in the different domains.

Atomic layer deposition of tungsten sulfide using a new metal-organic precursor and H2S: thin film catalyst for water splitting

Transition metal dichalcogenides (TMDs) are extensively researched in the past few years due to their two-dimensional layered structure similar to graphite. This group of materials offers tunable optoelectronic properties depending on the number of layers and therefore have a wide range of applications. Tungsten disulfide (WS₂) is one of such TMDs that has been studied relatively less compared to MoS₂. Herein, WS _x thin films are grown on several types of substrates by atomic layer deposition (ALD) using a new metal-organic precursor [tris(hexyne) tungsten monocarbonyl, W(CO)(CH₃CH₂C≡CCH₂CH₃)₃] and H₂S molecules at a relatively low temperature of 300 °C. The typical self-limiting film growth by varying both, precursor and reactant, is obtained with a relatively high growth per cycle value of ∼0.13 nm. Perfect growth linearity with negligible incubation period is also evident in this ALD process. While the as-grown films are amorphous with considerable S-deficiency, they can be crystallized as h-WS₂ film by post-annealing in the H₂S atmosphere above 700 °C as observed from x-ray diffractometry analysis. Several other analyses like Raman and x-ray photoelectron spectroscopy, transmission electron microscopy, UV-vis. spectroscopy are performed to find out the physical, optical, and microstructural properties of as-grown and annealed films. The post-annealing in H₂S helps to promote the S content in the film significantly as confirmed by the Rutherford backscattering spectrometry. Extremely thin (∼4.5 nm), as-grown WS _x films with excellent conformality (∼100% step coverage) are achieved on the dual trench substrate (minimum width: 15 nm, aspect ratio: 6.3). Finally, the thin films of WS _x (as-grown and 600/700 °C annealed) on W/Si and carbon cloth substrate are investigated for electrochemical hydrogen evolution reaction (HER). The as-grown WS _x shows poor performance towards HER and is attributed to the S-deficiency, amorphous character, and oxygen contamination of the WS _x film. Annealing the WS _x film at 700 °C results in the formation of a crystalline layered WS₂ phase, which significantly improves the HER performance of the electrode. The study reveals the importance of sulfur content and crystallinity on the HER performance of W-based sulfides.

Recent Advances in Transition Metal Carbide Electrocatalysts for Oxygen Evolution Reaction

The electrolysis of water is considered to be a primary method for the mass production of hydrogen on a large scale, as a substitute for unsustainable fossil fuels in the future. However, it is highly restricted by the sluggish kinetics of the four-electron process of the oxygen evolution reaction (OER). Therefore, there is quite an urgent need to develop efficient, abundant, and economical electrocatalysts. Transition metal carbides (TMCs) have recently been recognized as promising electrocatalysts for OER due to their excellent activity, conductivity, and stability. In this review, widely-accepted evaluation parameters and measurement criteria for different electrocatalysts are discussed. Moreover, five sorts of TMC electrocatalysts—including NiC, tungsten carbide (WC), Fe3C, MoC, and MXene—as well as their hybrids, are researched in terms of their morphology and compounds. Additionally, the synthetic methods are summarized. Based on the existing materials, strategies for improving the catalytic ability and new designs of electrocatalysts are put forward. Finally, the future development of TMC materials is discussed both experimentally and theoretically, and feasible modification approaches and prospects of a reliable mechanism are referred to, which would be instructive for designing other effective noble-free electrocatalysts for OER.