Metasequoia-like Nanocrystal of Iron-Doped Copper for Efficient Electrocatalytic Nitrate Reduction into Ammonia in Neutral Media

Efficient selenate removal from impaired waters with TiO2-assisted electrocatalysis

Aquatic selenium (Se) oxyanions have profound ecosystem and human health impacts, necessitating their conversion and immobilization into elemental Se(0) to mitigate the aquatic Se pollution. While thermodynamically favorable, this transformation encounters kinetic limitations, especially for selenate (SeO42-) or Se(VI). To lower the activation barrier, we investigated the electrocatalytic Se(VI) transformation using five affordable catalysts on graphite cathodes, including TiO2, underpotentially deposited Cu (UPD Cu), underpotentially deposited Cd (UPD Cd), Co, and CuFe. Among these five catalysts, we identified characteristic Se(VI) reduction peaks for TiO2 through cyclic voltammetry. Other catalysts removed less than 5% of 1-mM Se(VI) in 24-h chronoamperometry tests while leaching ppm-level metal cations in the treated water. In contrast, TiO2 as the electrocatalyst could remove more than 80% of 1-mM Se(VI) with negligible catalyst dissolution. Mechanistic investigations revealed a six-electron Se(VI)/Se(0) reduction pathway at -0.30 V (vs. Ag/AgCl), resulting in red Se(0) deposits on the TiO2-coated graphite cathode. Further potential decrease to more negative than -0.45 V led to Se(-II) formation, triggering cathodic Se(0) dissolution and surface regeneration. Electrochemical impedance spectroscopy indicated that Se(VI) reduction was optimal with a moderate TiO2 loading of 0.55 mg cm-2 and acidic environments (pH=1.0∼2.5), achieving an optimized removal of 88.7 ± 2.3% under -0.70 V and an energy input of 3.6 kWh kg-1 Se. These findings lay the foundation for efficient selenate removal from impaired waters. Future efforts should evaluate catalyst performance over time and refine electrode and reactor designs to improve efficiency.

Self-enhanced localized alkalinity at the encapsulated Cu catalyst for superb electrocatalytic nitrate/nitrite reduction to NH3 in neutral electrolyte

The electrocatalytic nitrate/nitrite reduction reaction (eNOx-RR) to ammonia (NH3) is thermodynamically more favorable than the eye-catching nitrogen (N2) electroreduction. To date, the high eNOx-RR-to-NH3 activity is limited to strong alkaline electrolytes but cannot be achieved in economic and sustainable neutral/near-neutral electrolytes. Here, we construct a copper (Cu) catalyst encapsulated inside the hydrophilic hierarchical nitrogen-doped carbon nanocages (Cu@hNCNC). During eNOx-RR, the hNCNC shell hinders the diffusion of generated OH- ions outward, thus creating a self-enhanced local high pH environment around the inside Cu nanoparticles. Consequently, the Cu@hNCNC catalyst exhibits an excellent eNOx-RR-to-NH3 activity in the neutral electrolyte, equivalent to the Cu catalyst immobilized on the outer surface of hNCNC (Cu/hNCNC) in strong alkaline electrolyte, with much better stability for the former. The optimal NH3 yield rate reaches 4.0 moles per hour per gram with a high Faradaic efficiency of 99.7%. The strong-alkalinity-free advantage facilitates the practicability of Cu@hNCNC catalyst as demonstrated in a coupled plasma-driven N2 oxidization with eNOx-RR-to-NH3.

Electrocatalysts for Inorganic and Organic Waste Nitrogen Conversion

Anthropogenic activities have disrupted the natural nitrogen cycle, increasing the level of nitrogen contaminants in water. Nitrogen contaminants are harmful to humans and the environment. This motivates research on advanced and decarbonized treatment technologies that are capable of removing or valorizing nitrogen waste found in water. In this context, the electrocatalytic conversion of inorganic- and organic-based nitrogen compounds has emerged as an important approach that is capable of upconverting waste nitrogen into valuable compounds. This approach differs from state-of-the-art wastewater treatment, which primarily converts inorganic nitrogen to dinitrogen, and organic nitrogen is sent to landfills. Here, we review recent efforts related to electrocatalytic conversion of inorganic- and organic-based nitrogen waste. Specifically, we detail the role that electrocatalyst design (alloys, defects, morphology, and faceting) plays in the promotion of high-activity and high-selectivity electrocatalysts. We also discuss the impact of wastewater constituents. Finally, we discuss the critical product analyses required to ensure that the reported performance is accurate.

Electrocatalytic Nitrate Reduction on Metallic CoNi-Terminated Catalyst with Industrial-Level Current Density in Neutral Medium

Green ammonia synthesis through electrocatalytic nitrate reduction reaction (eNO3RR) can serve as an effective alternative to the traditional energy-intensive Haber-Bosch process. However, achieving high Faradaic efficiency (FE) at industrially relevant current density in neutral medium poses significant challenges in eNO3RR. Herein, with the guidance of theoretical calculation, a metallic CoNi-terminated catalyst is successfully designed and constructed on copper foam, which achieves an ammonia FE of up to 100% under industrial-level current density and very low overpotential (-0.15 V versus reversible hydrogen electrode) in a neutral medium. Multiple characterization results have confirmed that the maintained metal atom-terminated surface through interaction with copper atoms plays a crucial role in reducing overpotential and achieving high current density. By constructing a homemade gas stripping and absorption device, the complete conversion process for high-purity ammonium nitrate products is demonstrated, displaying the potential for practical application. This work suggests a sustainable and promising process toward directly converting nitrate-containing pollutant solutions into practical nitrogen fertilizers.

Efficient Electrochemical Nitrate Removal by Ordered Ultrasmall Intermetallic AuCu3 via Enhancing Nitrate Adsorption

Developing a high-performance electrocatalyst for synthesizing ammonia from nitrate represents a promising solution for addressing wastewater pollution and achieving sustainable ammonia production. However, it remains a formidable challenge. Herein, an intermetallic AuCu3 electrocatalyst with high-density active sites is designed and prepared for an efficient nitrate electroreduction to generate ammonia. Remarkably, the Faraday efficiency and yield rate of ammonia at -0.9 V are 97.6% and 75.9 mg h-1 cm-2, respectively. More importantly, after 10 cycles of testing, the removal rate of nitrate can still reach 95.2%. Electrochemical in situ Fourier transform infrared analysis indicates that AuCu3 IM can promote the adsorption of nitrate and enhance ammonia production from nitrate. *NH3, *NO, and *NO2 have been proven to be active intermediates. Theoretical and experimental studies show that the Au site can provide a large amount of *H for nitrate reduction, and the Cu site is conducive to the reduction of nitrate to produce nitrogen-containing products. Meanwhile, AuCu3 intermetallic compounds (AuCu3 IM) can inhibit the dimerization of *H. The power density and ammonia yield of the assembled Zn-nitrate battery reached 2.17 mW cm-2 and 71.2 mg h-1 cm-2, respectively.

Modulating Metal-Nitrogen Coupling in Anti-Perovskite Nitride via Cation Doping for Efficient Reduction of Nitrate to Ammonia

The complexes of metal center and nitrogen ligands are the most representative systems for catalyzing hydrogenation reactions in small molecule conversion. Developing heterogeneous catalysts with similar active metal-nitrogen functional centers, nevertheless, still remains challenging. In this work, we demonstrate that the metal-nitrogen coupling in anti-perovskite Co4 N can be effective modulated by Cu doping to form Co3 CuN, leading to strongly promoted hydrogenation process during electrochemical reduction of nitrate (NO3 - RR) to ammonia. The combination of advanced spectroscopic techniques and density functional theory calculations reveal that Cu dopants strengthen the Co-N bond and upshifted the metal d-band towards the Fermi level, promoting the adsorption of NO3 - and *H and facilitating the transition from *NO2 /*NO to *NO2 H/*NOH. Consequently, the Co3 CuN delivers noticeably better NO3 - RR activity than the pristine Co4 N, with optimal Faradaic efficiency of 97 % and ammonia yield of 455.3 mmol h-1  cm-2 at -0.3 V vs. RHE. This work provides an effective strategy for developing high-performance heterogeneous catalyst for electrochemical synthesis.

Alloying of Cu with Ru Enabling the Relay Catalysis for Reduction of Nitrate to Ammonia

Involving eight electron transfer process and multiple intermediates of nitrate (NO₃ ^- ) reduction reaction leads to a sluggish kinetic and low Faradaic efficiency, therefore, it is essential to get an insight into the reaction mechanism to develop highly efficient electrocatalyst. Herein, a series of reduced-graphene-oxide-supported RuCu alloy catalysts (Ru_x Cu_x /rGO) are fabricated and used for the direct reduction of NO₃ ^- to NH₃ . It is found that the Ru₁ Cu₁₀ /rGO shows the ammonia formation rate of 0.38 mmol cm^-2 h^-1 (loading 1 mg cm^-2 ) and the ammonia Faradaic efficiency of 98% under an ultralow potential of -0.05 V versus Reversible Hydrogen Electode (RHE), which is comparable to Ru catalyst. The highly efficient activity of Ru₁ Cu₁₀ /rGO can be attributed to the synergetic effect between Ru and Cu sites via a relay catalysis, in which the Cu shows the exclusively efficient activity for the reduction of NO₃ ^- to NO₂ ^- and Ru exhibits the superior activity for NO₂ ^- to NH₃ . In addition, the doping of Ru into Cu tunes the d-band center of alloy and effectively modulates the adsorption energy of the NO₃ ^- and NO₂ ^- , which promotes the direct reduction of NO₃ ^- to NH₃ . This synergetic electrocatalysis strategy opens a new avenue for developing highly efficient multifunctional catalysts.

Efficient Electrocatalytic Nitrate Reduction to Ammonia Based on DNA-Templated Copper Nanoclusters

In alkaline solutions, the electrocatalytic conversion of nitrates to ammonia (NH₃) (NO₃RR) is hindered by the sluggish hydrogenation step due to the lack of protons on the electrode surface, making it a grand challenge to synthesize NH₃ at a high rate and selectivity. Herein, single-stranded deoxyribonucleic acid (ssDNA)-templated copper nanoclusters (CuNCs) were synthesized for the electrocatalytic production of NH₃. Because ssDNA was involved in the optimization of the interfacial water distribution and H-bond network connectivity, the water-electrolysis-induced proton generation was enhanced on the electrode surface, which facilitated the NO₃RR kinetics. The activation energy (E_a) and in situ spectroscopy studies adequately demonstrated that the NO₃RR was exothermic until NH₃ desorption, indicating that, in alkaline media, the NO₃RR catalyzed by ssDNA-templated CuNCs followed the same reaction path as the NO₃RR in acidic media. Electrocatalytic tests further verified the efficiency of ssDNA-templated CuNCs, which achieved a high NH₃ yield rate of 2.62 mg h^-1 cm^-2 and a Faraday efficiency of 96.8% at -0.6 V vs reversible hydrogen electrode. The results of this study lay the foundation for engineering catalyst surface ligands for the electrocatalytic NO₃RR.

Interfacially Engineered Nanoporous Cu/MnOx Hybrids for Highly Efficient Electrochemical Ammonia Synthesis via Nitrate Reduction

Electrochemical reduction of nitrate to ammonia (NH₃ ) not only offers a promising strategy for green NH₃ synthesis, but also addresses the environmental issues and balances the perturbed nitrogen cycle. However, current electrocatalytic nitrate reduction processes are still inefficient due to the lack of effective electrocatalysts. Here 3D nanoporous Cu/MnO_x hybrids are reported as efficient and durable electrocatalysts for nitrate reduction reaction, achieving the NH₃ yield rates of 5.53 and 29.3 mg h^-1 mg_cat. ^-1 with 98.2% and 86.2% Faradic efficiency in 0.1 m Na₂ SO₄ solution with 10 and 100 mm KNO₃ , respectively, which are higher than those obtained for most of the reported catalysts under similar conditions. Both the experimental results and density functional theory calculations reveal that the interface effect between Cu/MnO_x interface could reduce the free energy of rate determining step and suppress the hydrogen evolution reaction, leading to the enhanced catalytic activity and selectivity. This work provides an approach to design advanced materials for NH₃ production via electrochemical nitrate reduction.

Advances in iron-based electrocatalysts for nitrate reduction

Excessive nitrate has been a critical issue in the water environment, originating from the burning of fossil fuels, inefficient use of nitrogen fertilizers, and discharge of domestic and industrial wastewater. Among the effective treatments for nitrate reduction, electrocatalysis has become an advanced technique because it uses electrons as green reducing agents and can achieve high selectivity through cathode potential control. The effectiveness of electrocatalytic nitrate reduction (NO₃RR) mainly lies in the electrocatalyst. Iron-based catalysts have the advantages of high activity and low cost, which are well-used in the field of electrocatalytic nitrates. A comprehensive overview of the electrocatalytic mechanism and the iron-based materials for NO₃RR are given in terms of monometallic iron-based materials as well as bimetallic and oxide iron-based materials. A detailed introduction to NO₃RR on zero valent iron, single-atom iron catalysts, and Cu/Fe-based bimetallic electrocatalysts are provided, as they are essential for the improvement of NO₃RR performance. Finally, the advantages of iron-based materials for NO₃RR and the problems in current applications are summarized, and the development prospects of efficient iron-based catalysts are proposed.

Electrocatalytic reduction of nitrate by carbon encapsulated Cu-Fe electroactive nanocatalysts on Ni foam

Electrocatalytic denitrification is an attractive and effective method for complete elimination of nitrate (NO₃^-). However, its application is limited by the activity and stability of the electrocatalyst. In this work, a novel bimetallic electrode was synthesized, in which N-doped graphitized carbon sealed with Cu and Fe nanoparticles and immobilized them on nickel foam (CuFe NPs@NC/NF) without any chemical binder. The immobilized Cu-Fe nanoparticles not only facilitated the adsorption of the reactant but also enhanced the electron transfer between the cathode and NO₃^-, thus promoting the electrochemical reduction of NO₃^-. Therefore, the as-prepared electrode exhibited enhanced electrocatalytic activity for NO₃^- reduction. The composite electrode with the Cu/Fe molar ratio of 1:2 achieved the highest NO₃^- removal (79.4 %) and the lowest energy consumption (0.0023 kW h mg^-1). Furthermore, the composite electrode had a robust NO₃^- removal capacity under various conditions. Benefitting from the electrochlorination on the anode, this electrochemical system achieved nitrogen (N₂) selectivity of 94.0 %. Moreover, CuFe NPs@NC/NF exhibited good stability after 15 cycles, which should be attributed to the graphitized carbon layer. This study confirmed that CuFe NPs@NC/NF electrode is a promising and inexpensive electrode with long-term stability for electrocatalytic denitrification.

Electrocatalytic Hydrogenation Boosts Reduction of Nitrate to Ammonia over Single-Atom Cu with Cu(I)-N3C1 Sites

The conversion of nitrate to ammonia can serve two important functions: mitigating nitrate pollution and offering a low energy intensity pathway for ammonia synthesis. Conventional ammonia synthesis from electrocatalytic nitrate reduction reactions (NO₃RR) is often impeded by incomplete nitrate conversion, sluggish kinetics, and the competition of hydrogen evolution reactions. Herein, atomic Cu sites anchored on micro-/mesoporous nitrogen-doped carbon (Cu MNC) with fine-tuned hydrophilicity, micro-/mesoporous channels, and abundant Cu(I) sites were synthesized for selective nitrate reduction to ammonia, achieving ambient temperature and pressure hydrogenation of nitrate. Laboratory experiments demonstrated that the catalyst has an ammonia yield rate per active site of 5466 mmol g_Cu^-1 h^-1 and transformed 94.8% nitrate in wastewater containing 100 mg-N L^-1 to near drinking water standard (MCL of 5 mg-N L^-1) at -0.64 V vs RHE. Extended X-ray absorption fine structure (EXAFS) and theoretical calculations showed that the coordination environment of Cu(I) sites (Cu(I)-N₃C₁) localizes the charge around the central Cu atoms and adsorbs *NO₃ and *H onto neighboring Cu and C sites with balanced adsorption energy. The Cu(I)-N₃C₁ moieties reduce the activation energy of rate-limiting steps (*HNO₃ → *NO₂, *NH₂ → *NH₃) compared with conventional Cu(II)-N₄ and lead to a thermodynamically favorable process to NH₃. The as-prepared electrocatalytic cell can run continuously for 84 h (14 cycles) and produce 21.7 mg_NH3 with only 5.64 × 10^-3 kWh energy consumption, suitable for decentralized nitrate removal and ammonia synthesis from nitrate-containing wastewater.

Constructing Cu-CuO heterostructured skin on Cu cubes to promote electrocatalytic ammonia production from nitrate wastewater

Electroreducting nitrate (NO₃^-) into ammonia (NH₃), i.e. NO₃^-RA, can not only relieve NO₃^- pollution but also produce high value-added NH₃. Cu-based species have been taken as a promising catalyst for NO₃^-RA because of their relatively high Faradaic efficiency (FE), benefiting from the weak side hydrogen evolution reaction (HER). However, their NH₃ yield rates are still unsatisfactory due to the multiple electron paths of NO₃^-RA. Herein, we report a Cu cube with Cu-CuO heterostructured skin, prepared by electrochemically induced reconstruction from a Cu₂O cube. This novel Cu-based catalyst presents a mol-level NH₃ yield rate of 3.17 mol h^-1 g^-1 ranking at the top level among non-noble metal catalysts and an ultrahigh FE of 98.7 %. These excellent performances attribute to the Cu-CuO heterostructured skin of Cu cubes, which has favorable energy for the hydrogenation of *NO to *NOH during the NO₃^-RA process and an unfavorable one for HER. For the NO₃^- removal of real river water, this novel Cu-based catalyst presents a high NO₃^- removal rate of 95.5 % after the NO₃^-RA test for 12 h, resulting in a lower NO₃^- concentration than the maximum residual amount of NO₃^- in drinking water limited by WHO and China. This study provides a feasible strategy by the electrochemical reconstruction method to prepare superior Cu-based electrocatalysts with mol-level NO₃^-RA performances for the purification of nitrate wastewater.

Facet and d-band center engineering of CuNi nanocrystals for efficient nitrate electroreduction to ammonia

Electrocatalytic nitrate reduction offers a sustainable route to ammonia synthesis and wastewater treatment. However, the nitrate-to-ammonia conversion remains inefficient due to the sluggish kinetics and diverse side reactions. Herein, well-faceted CuNi nanocrystals with Ni-rich surfaces and favorable d-band centres were synthesized with the assistance of γ-cyclodextrin via a solvothermal process. When used as catalysts for nitrate electroreduction, they delivered an ammonia yield of 1.374 mmol h^-1 mg^-1 (0.5496 mmol h^-1 cm^-2) at -0.3 V with the faradaic efficiency and selectivity reaching 94.5% and 65.0%, respectively, surpassing pure Cu or Ni nanocrystals and most reported catalysts. Such excellent performances originated from the optimal geometric and electronic structures and special element distribution, which optimized the adsorption behaviors and accelerated the reaction kinetics. A NO₃^--NO₂^--NH₃ pathway was proposed with the chemical process following the initial electron transfer process as the rate-determining step. This work sheds light on the design of efficient catalysts to achieve carbon neutrality through simultaneous geometric and electronic structure modulation.

Controllable reconstruction of copper nanowires into nanotubes for efficient electrocatalytic nitrate conversion into ammonia

The electrochemical reduction of nitrate to ammonia provides a green and delocalized route for ammonia synthesis under ambient conditions, which requires advanced catalysts with high activity and selectivity. In this work, we propose a two-step conversion strategy to construct hierarchical copper nanosheet-based Cu nanotubes using pre-synthesized Cu nanowires as the starting material for the electrocatalytic nitrate reduction reaction (NO₃RR). The conversion of Cu nanowires into Cu nanotubes could be realized through chemical oxidation followed by in situ electrochemical reduction, enabling the effective engineering of active sites and thus boosting the electrocatalytic nitrate-to-ammonia capability. Such a controllable reconstruction strategy provides a new avenue for constructing high-performance electrocatalysts for sustainable NH₃ synthesis and the elimination of NO₃^- contamination.

Chloride-Derived Bimetallic Cu-Fe Nanoparticles for High-Selective Nitrate-to-Ammonia Electrochemical Catalysis

Cu-based bimetallic materials have been widely reported as efficient catalysts for electrocatalytic nitrate reduction. However, the faradaic efficiency and selectivity are still far from satisfactory. Herein, Cu-Fe bimetallic nanoalloys with adjustable Cu/Fe ratios are successfully prepared through a reactive mechanical milling approach with CuCl2, FeCl3 and Na as the starting materials. The optimized Cu3Fe exhibits excellent nitrate conversion efficiency of 81.1% and 70.3% ammonia selectivity at −0.7 V vs. RHE within 6 h under 0.1 M Na2SO4 and 100 ppm NO3−. The Fe-introduction-induced upshift of the d-band center is identified to be beneficial for promoting nitrate adsorption on Cu3Fe. Moreover, favorable H generation under the assistance of Fe could effectively accelerate the stepwise hydrogenation during electrocatalytic nitrate reduction, resulting in significantly improved NH4+ selectivity. This work supplies valuable insights for the rational design of transition-metal-based bimetallic catalysts for electrocatalytic nitrate reduction.

Combining electrochemical nitrate reduction and anammox for treatment of nitrate-rich wastewater: A short review

Treatment of nitrate-rich wastewater is important but challenging for the conventional biological denitrification process. Here, we propose combining the electrochemical reduction and anaerobic ammonium oxidation (anammox) processes together for treatment of nitrate-rich wastewater. This article reviews the mechanism and current research status of electrochemical reduction of nitrate to ammonium as well as the mechanism and applicability of the anammox process. This article discusses the principles, superiorities and challenges of this combined process. The feasibility of the combined process depends on the efficiency of electrochemical nitrate reduction to ammonium and the conditions in the anammox process to use the reduced ammonium as the substrate to achieve deep nitrogen removal. The article provides a feasible strategy for using the electrochemical reduction and anammox combined process to treat nitrate-rich wastewater.

Built-in Electric Field Triggered Interfacial Accumulation Effect for Efficient Nitrate Removal at Ultra-Low Concentration and Electroreduction to Ammonia

A built-in electric field in electrocatalyst can significantly accumulate higher concentration of NO₃ ^- ions near electrocatalyst surface region, thus facilitating mass transfer for efficient nitrate removal at ultra-low concentration and electroreduction reaction (NO₃ RR). A model electrocatalyst is created by stacking CuCl (111) and rutile TiO₂ (110) layers together, in which a built-in electric field induced from the electron transfer from TiO₂ to CuCl (CuCl_BEF) is successfully formed . This built-in electric field effectively triggers interfacial accumulation of NO₃ ^- ions around the electrocatalyst. The electric field also raises the energy of key reaction intermediate *NO to lower the energy barrier of the rate determining step. A NH₃ product selectivity of 98.6 %, a low NO₂ ^- production of <0.6 %, and mass-specific ammonia production rate of 64.4 h^-1 is achieved, which are all the best among studies reported at 100 mg L^-1 of nitrate concentration to date.