Selective Wettability Membrane for Continuous Oil-Water Separation and In Situ Visible Light-Driven Photocatalytic Purification of Water

Recent Studies of Membranes for Liquids Separation and Water Treatment

Rapid urbanization and industrialization in the past decades have resulted in vast amounts of wastewater containing pollutants such as inorganic chemicals, pathogens, pharmaceuticals, plant nutrients, petrochemical products, and microplastics [...].

Recent Developments in Two-Dimensional Materials-Based Membranes for Oil-Water Separation

The industrialization witnessed in the last century has resulted in an unprecedented increase in water pollution. In particular, the water pollution induced by oil contaminants from oil spill accidents, as well as discharges from pharmaceutical, oil/gas, and metal processing industries, have raised concerns due to their potential to pose irreversible threats to the ecosystems. Therefore, the effective treating of these large volumes of oily wastewater is an inevitable challenge to address. Separating oil-water mixtures by membranes has been an attractive technology due to the high oil removal efficiency and low energy consumption. However, conventional oil-water separation membranes may not meet the complex requirements for the sustainable treatment of wastewater due to their relatively shorter life cycle, lower chemical and thermal stability, and permeability/selectivity trade-off. Recent advancements in two-dimensional (2D) materials have provided opportunities to address these challenges. In this article, we provide a brief review of the most recent advancements in oil-water separation membranes modified with 2D materials, with a focus on MXenes, graphenes, metal-organic frameworks, and covalent organic frameworks. The review briefly covers the backgrounds, concepts, fabrication methods, and the most recent representative studies. Finally, the review concludes by describing the challenges and future research directions.

Selective and Continuous Oil Removal from Oil-Water Mixtures Using a Superhydrophobic and Superoleophilic Stainless Steel Mesh Tube

The development of continuous oil-water separation processes has applications in the treatment of industrial oily wastewater and effective management of oil spills. In this research, the performance of a superhydrophobic-superoleophilic (SHSO) membrane in oil-water separation is investigated through dynamic tests. We investigate the effects of the total flow rate and oil concentration on the separation efficiency using an as-fabricated SHSO mesh tube. To construct the SHSO membrane, a tubular stainless steel mesh is dip-coated into a solution, containing a long-chain alkyl silane (Dynasylan F8261) and functionalized silica nanoparticles (AEROSIL R812). The as-prepared SHSO mesh tube illustrates a water contact angle of 164° and an oil contact angle of zero for hexane. A maximum oil separation efficiency (SE) of 97% is obtained when the inlet oil-water mixture has the lowest flow rate (5 mL/min) with an oil concentration of 10 vol %, while the minimum oil SE (86%) is achieved for the scenario with the highest total flow rate (e.g., 15 mL/min) and the highest oil concentration (e.g., 50 vol %). The water SE of about 100% in the tests indicates that the water separation is not affected by the total flow rate and oil concentration, due to the superhydrophobic state of the fabricated mesh. The clear color of water and oil output streams also reveals the high SE of both phases in dynamic tests. The outlet oil flux increases from 314 to 790 (L/m²·h) by increasing the oil permeate flow rate from 0.5 to 7.5 (mL/min). The linear behavior of the cumulative amounts of collected oil and water with time demonstrates the high separation performance of a single SHSO mesh, implying no pore blocking during dynamic tests. The significant oil SE (97%) of the fabricated SHSO membrane with robust chemical stability shows its promising potential for industrial-scale oil-water separation applications.

Research on preparation and properties of pH responsive superhydrophobic coating modified by SEBS

Smart materials with reversible wettability have attracted a lot of attention for application in sewage treatment. In this work, a pH-responsive polymer was prepared via the one-step free radical polymerization of 3-(trimethoxysilyl) acrylate and 2-dimethylaminoethyl methacrylate. The obtained pH-responsive polymer was then coated with a hydrogenated styrene–ethylene–butadiene–styrene block copolymer to endow the material with pH-responsive switchable superhydrophilic and superhydrophobic properties. Due to the excellent self-cleaning and mechanical stability of the coating, it was used to modify paper, which was then successfully utilized in the treatment of oily wastewater, showing great potential for use in advanced applications.

Combining Ultraviolet Photolysis with In-Situ Electrochemical Oxidation for Degrading Sulfonamides in Wastewater

Ultraviolet photolysis (UVC, 254 nm) was coupled with an electrochemical oxidation process to degrade three kinds of veterinary sulfonamide (sulfamethazine [SMZ] tablets, sulfamonomethoxine [SMM] tablets, and compound sulfamethoxazole [SMX] tablets). The treatment was applied using a flat ceramic microfiltration membrane to study the effects of photocatalysts. The effectiveness of degradation of the three sulfonamides was evaluated under different conditions. Dissolved oxygen was provided via aeration, but this resulted in a large decrease in the degradation effectiveness due to the inhibition of free chlorine electrogeneration. The photocatalysts had no promotional effect on sulfonamide removal from wastewater due to reduced UV penetration. Because of the different distribution coefficients of sulfonamides, UV irradiation had different effects on different sulfonamide species. For SMZ and SMM, anionic species exhibited a higher degradation rate, whereas for SMX, degradation was most effective for neutral species. In addition, the free chlorine yield increased as the pH increased. Free chlorine conversion reactions occurred under UV irradiation, with the reactions possibly restrained by sulfonamides. Reactive chlorine species promoted SMM degradation. Compared to UV irradiation or electrochemical oxidation alone, the UV/in-situ electrochemical oxidation process was more effective and is suitable for treating real wastewater under various environmental pH levels.

Delamination-Free In-Air and Underwater Oil-Repellent Filters for Oil-Water Separation: Gravity-Driven and Cross-Flow Operations

Separating oil-water mixtures is critical in a variety of practical applications, including the treatment of industrial wastewater, oil spill cleanups, as well as the purification of petroleum products. Among various methodologies that have been utilized, membranes are the most attractive technology for separating oil-water emulsions. In recent years, selective wettability membranes have attracted particular attention for oil-water separations. The membrane surfaces with hydrophilic and in-air oleophobic wettability have demonstrated enhanced effectiveness for oil-water separations in comparison with underwater oleophobic membranes. However, developing a hydrophilic and in-air oleophobic surface for a membrane is not a trivial task. The coating delamination process is a critical challenge when applying these membranes for separations. Inspired by the above, in this study we utilize poly(ethylene glycol)diacrylate (PEGDA) and 1H,1H,2H,2H-heptadecafluorodecyl acrylate (F-acrylate) to fabricate a hydrophilic and in-air oleophobic coating on a filter. We utilize methacryloxypropyl trimethoxysilane (MEMO) as an adhesion promoter to enhance the adhesion of the coating to the filter. The filter demonstrates robust oil repellency preventing oil adhesion and oil fouling. Utilizing the filter, gravity-driven and continuous separations of surfactant-stabilized oil-water emulsions are demonstrated. Finally, we demonstrate that the filter can be reused multiple times upon rinsing for further oil-water separations.

Polyimide based super-wettable membranes/materials for high performance oil/water mixture and emulsion separation: A review

This article reviews the application of highly heat and pressure resistant polyimide material for the development of membranes/materials that exhibit unique super-wettability, the characteristics pivotal for the efficient separation of oil-water mixture and emulsion. The polymerization of imide monomer in polyimide brings about the required porosity in the material, which in turn renders the crucial surface roughness, which is instrumental for establishing the desired super-wettability on the polyimide based membrane materials, in addition to the mechanical and thermal robustness. The membrane as the oil-water filtering medium can be either oil passing or water passing depends on the individual wettability of the membrane surface for oil and water, which in turn depend on the respective solid-liquid interfacial energy and the hierarchical surface roughness. Superhydrophobic/superoleophobic wetting characteristic of the surface repels water and allows oil to pass through the membrane medium, and the major disadvantage of this kind of oil/water separation is the rapid oil fouling of the membrane pores and the consequent less efficiency for oil water separation. On the other hand, the membrane surface engineered to have the Superhydrophilic/underwater superoleophobic wetting characteristics can be water passing, and the easy fouling of the membrane surface can be minimized. In the case of polyimide materials, there are lot of scopes to engineer the physical properties like surface energy and surface roughness of the membrane surface in order to obtain the required wettability. There have been many works focused on the application of different variants of polyimide materials for developing membrane for oil water separation. In this review, we present an itemized review of various works on polyimide materials based oil/water separation in terms of chemical, physical, structural and surface characteristics of the material.

Predicting kinetics of water-rich permeate flux through photocatalytic mesh under visible light illumination

Membrane-based separation technologies are attractive to remediating unconventional water sources, including brackish, industrial, and municipal wastewater, due to their versatility and relatively high energy efficiency. However, membrane fouling by dissolved or suspended organic substances remains a primary challenge which can result in an irreversible decline of the permeate flux. To overcome this, membranes have been incorporated with photocatalytic materials that can degrade these organic substances deposited on the surface upon light illumination. While such photocatalytic membranes have demonstrated that they can recover their inherent permeability, less information is known about the effect of photocatalysis on the kinetics of the permeate flux. In this work, a photocatalytic mesh that can selectively permeate water while repelling oil was fabricated by coating a mixture of nitrogen-doped TiO2 (N-TiO2) and perfluorosilane-grafted SiO2 (F-SiO2) nanoparticles on a stainless steel mesh. Utilizing the photocatalytic mesh, the time-dependent evolution of the water-rich permeate flux as a result of photocatalytic degradation of the oil was studied under the visible light illumination. A mathematical model was developed that can relate the photocatalytic degradation of the organic substances deposited on a mesh surface to the evolution of the permeate flux. This model was established by integrating the Langmuir-Hinshelwood kinetics for photocatalysis and the Cassie-Baxter wettability analysis on a chemically heterogeneous mesh surface into a permeate flux relation. Consequently, the time-dependent water-rich permeate flux values are compared with those predicted by using the model. It is found that the model can predict the evolution of the water-rich permeate flux with a goodness of fit of 0.92.

Preparation of the Temperature-Responsive Superhydrophobic Paper with High Stability

In this paper, a method for preparing a high-stability superhydrophobic paper with temperature-induced wettability transition is proposed. First, a temperature-responsive superhydrophobic triblock polymer PHFMA-PTSPM-PNIPAAm was prepared by one-step polymerization of TSPM, HFMA, and NIPAAm in a mass ratio of 0.3:0.3:0.3, then a superhydrophobic paper with a good temperature response was successfully prepared by grafting amino-modified SiO₂ with the polymer to modify the surface of the paper. A further study found that when the mass ratio of amino-modified SiO₂ to polymer is 0.2, the coating has good superhydrophobicity and transparency. What is more, the prepared modified paper is in a superhydrophobic state when the temperature is higher than 32 °C, and is in a superhydrophilic state when it is lower than 32 °C, which can realize free conversion between superhydrophobic and superhydrophilic states. In addition, the superhydrophobic paper prepared by this method not only has high oil-water separation efficiency, and the superhydrophobic coating shows good stability and transparency, but also has low requirements of environmental conditions for preparation, relatively simple preparation process, and strong repeatability, and it has a very broad application prospect.

Superwetting Bi2MoO6/Cu3(PO4)2 Nanosheet-Coated Copper Mesh with Superior Anti-Oil-Fouling and Photo-Fenton-like Catalytic Properties for Effective Oil-in-Water Emulsion Separation

Superwetting materials with excellent anti-oil-fouling performance for the treatment of oily wastewater are urgently demanded in practice. In this work, aiming at effectively separating diverse oil-in-water emulsions, a multifunctional Bi₂MoO₆/Cu₃(PO₄)₂ nanosheet-coated copper mesh was successfully fabricated by the combination of chemical oxidation and ultrasonic irradiation deposition methods. The resultant copper mesh exhibited superior superhydrophilicity/underwater superoleophobicity and, more importantly, preferable anti-oil-fouling property benefitting from the stable and firm hydration layer. A series of oil/water separation experiments for the highly emulsified surfactant-free and surfactant-stabilized oil-in-water emulsions were conducted, with the respective permeation fluxes of up to 3000 and 700 L·m^-2·h^-1 and the corresponding separation efficiencies of 99.5 and 98.6% solely driven by gravity. Meanwhile, considering the photo-Fenton-like catalytic activity of Bi₂MoO₆, the as-fabricated copper mesh exhibited excellent degradation ability toward organic pollutants under visible light irradiation. More importantly, stability tests were performed to evaluate the ability to cope with the harsh environments for practical applications. With the outstanding performances of high separation efficiency, desirable photo-Fenton-like catalytic capacity, and strong stability, the Bi₂MoO₆/Cu₃(PO₄)₂ nanosheet-coated copper mesh holds promising potential for purifying emulsified wastewater.

Engineered Nanoparticles with Decoupled Photocatalysis and Wettability for Membrane-Based Desalination and Separation of Oil-Saline Water Mixtures

Membrane-based separation technologies are the cornerstone of remediating unconventional water sources, including brackish and industrial or municipal wastewater, as they are relatively energy-efficient and versatile. However, membrane fouling by dissolved and suspended substances in the feed stream remains a primary challenge that currently prevents these membranes from being used in real practices. Thus, we directly address this challenge by applying a superhydrophilic and oleophobic coating to a commercial membrane surface which can be utilized to separate and desalinate an oil and saline water mixture, in addition to photocatalytically degrading the organic substances. We fabricated the photocatalytic membrane by coating a commercial membrane with an ultraviolet (UV) light-curable adhesive. Then, we sprayed it with a mixture of photocatalytic nitrogen-doped titania (N-TiO₂) and perfluoro silane-grafted silica (F-SiO₂) nanoparticles. The membrane was placed under a UV light, which resulted in a chemically heterogeneous surface with intercalating high and low surface energy regions (i.e., N-TiO₂ and F-SiO₂, respectively) that were securely bound to the commercial membrane surface. We demonstrated that the coated membrane could be utilized for continuous separation and desalination of an oil–saline water mixture and for simultaneous photocatalytic degradation of the organic substances adsorbed on the membrane surface upon visible light irradiation.

Enhanced Photodegradation in Metal Oxide Nanowires with Co-Doped Surfaces under a Low Magnetic Field

This work demonstrated the enhanced photodegradation (PD) resulting from Co-rich doping of ZnO nanowire (NW) surfaces (Co²⁺/ZnO NWs) prepared by combining Co sputtering on ZnO NWs and immersion in deionized water to exploit the hydrophilic-hydrophobic transitions on the ZnO surfaces resulting from Co atom diffusion. Because of the controllable spin-dependent density of states (DOS) induced by Co²⁺, the PD of methylene blue dye can be enhanced by approximately 90% (when compared with bare ZnO NWs) by using a conventional permanent magnet with a relatively low magnetic field strength of approximately 0.15 T. The reliability of spin polarization-modulation attained through surface doping, based on the magnetic response observed from X-ray absorption measurements and magnetic circular dichroism, provides an opportunity to create highly efficient catalysts by engineering surfaces and tailoring their spin-dependent DOS.

Superwetting interfaces for oil/water separation

Superhydrophobic coatings have been applied in various fields. The materials used in the preparation of superhydrophobic coatings have attracted the attention of scholars. Due to the harm of fluorine-containing substances with low surface energy to the environment, fluorine-free superhydrophobic coatings have become a hotspot in the research field. Herein, a fluorine-free superhydrophobic coating with oil/water separation was made by a solution immersion way. The fluorine-free copolymer and polydimethylsiloxane (PDMS)/SiO2 nanoparticles (NPs) were mixed to prepare a composite solution, and the superhydrophobic surface was obtained on the paper by a dipping method. The scanning electron microscope, x-ray photoelectron spectrometer, 1H nuclear magnetic resonance, and Fourier transform infrared were used to study the surface characteristics and structural composition of the superhydrophobic material. The research proved that the copolymer and PDMS/SiO2 NPs were successfully coated on the paper surface, and the rough structure of the superhydrophobic surface was also attributed to the introduction of the copolymer and PDMS/SiO2 NPs. The evaluation of the coating has proved its excellent hydrophobicity, oil/water separation performance, and self-cleaning performance. The coating is a sustainable and environmentally friendly superhydrophobic material that can be used in packaging, construction, petrochemical, and other industries.

Reversible Wettability between Underwater Superoleophobicity and Superhydrophobicity of Stainless Steel Mesh for Efficient Oil-Water Separation

Design and fabrication of smart materials with reversible wettability for oil-water separation have attracted worldwide attention due to the increasingly serious water pollution problem. In this study, a rough oxide coating with micro/nanoscale structures is developed on the 304 stainless steel mesh (SSM) by laser ablation. The smart surface with ethanol immersion and natural drying treatments shows the wetting conversion between underwater superoleophobicity and superhydrophobicity. Based on the wettability transition behavior, both light and heavy oil-water mixtures can be separated with the high separation efficiency. Moreover, after being exposed to various corrosive solutions and high temperatures, the smart surface still shows prominent environmental stability. Switchable surface with excellent properties should be an optimal choice to solve the environmental conditions that need to be addressed urgently.

Nanoenabled Photothermal Materials for Clean Water Production

Solar-powered water evaporation is a primitive technology but interest has revived in the last five years due to the use of nanoenabled photothermal absorbers. The cutting-edge nanoenabled photothermal materials can exploit a full spectrum of solar radiation with exceptionally high photothermal conversion efficiency. Additionally, photothermal design through heat management and the hierarchy of smooth water-flow channels have evolved in parallel. Indeed, the integration of all desirable functions into one photothermal layer remains an essential challenge for an effective yield of clean water in remote-sensing areas. Some nanoenabled photothermal prototypes equipped with unprecedented water evaporation rates have been reported recently for clean water production. Many barriers and difficulties remain, despite the latest scientific and practical implementation developments. This Review seeks to inspire nanoenvironmental research communities to drive onward toward real-time solar-driven clean water production.

Thermally Sensitized Membranes for Crude Oil-Water Remediation under Visible Light

Effective remediation of produced water requires separating crude oil-water mixture and removing the dissolved organic pollutants. Membranes with selective wettability for water over oil enable the gravity-driven separation of an oil-water mixture by allowing water to permeate through while repelling oil. However, these membranes are often limited by their inability to remove the dissolved organic pollutants. In this work, a membrane with in-air superhydrophilic and underwater superoleophobic wettability is fabricated by thermal annealing of a stainless steel mesh. The resulting membrane possesses a hierarchical surface texture covered with a photocatalytic oxide layer composed of iron oxide and chromium oxide. The membrane exhibits chemical and mechanical robustness, which makes it suitable for remediation of crude oil and water mixture. Further, after being fouled by crude oil, the membrane can recover its inherent water-rich permeate flux upon visible light irradiation. Finally, the membrane demonstrates that it can separate surfactant-stabilized crude oil-in-water emulsion under gravity and decontaminate water-rich permeate by photocatalytic degradation of dissolved organic pollutants upon continuous irradiation of visible light.