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Liu S, He S, Chen C, Li C, Luo W, Zheng K, Wang J, Li Z, He H, Chen Q, Li Y. A Versatile Disorder-to-Order Technology to Upgrade Polymers into High-Performance Bioinspired Materials. Adv Healthc Mater 2023; 12:e2300068. [PMID: 37269485 DOI: 10.1002/adhm.202300068] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/06/2023] [Revised: 05/29/2023] [Indexed: 06/05/2023]
Abstract
Biodegradable polymer as traditional material has been widely used in the medical and tissue engineering fields, but there is a great limitation as to its inferior mechanical performance for repairing load-bearing tissues. Thus, it is highly desirable to develop a novel technology to fabricate high-performance biodegradable polymers. Herein, inspired by the bone's superstructure, a versatile disorder-to-order technology (VDOT) is proposed to manufacture a high-strength and high-elastic modulus stereo-composite self-reinforced polymer fiber. The mean tensile strength (336.1 MPa) and elastic modulus (4.1 GPa) of the self-reinforced polylactic acid (PLA) fiber are 5.2 and 2.1 times their counterparts of the traditional PLA fiber prepared by the existing spinning method. Moreover, the polymer fibers have the best ability of strength retention during degradation. Interestingly, the fiber tensile strength is even higher than those of bone (200 MPa) and some medical metals (e.g., Al and Mg). Based on all-polymeric raw materials, the VDOT endows bioinspired polymers with improved strength, elastic modulus, and degradation-controlled mechanical maintenance, making it a versatile update technology for the massive industrial production of high-performance biomedical polymers.
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Affiliation(s)
- Shengyang Liu
- Engineering Research Centre for Biomedical Materials of Ministry of Education, The Key Laboratory for Ultrafine Materials of Ministry of Education, School of Material Science & Engineering, Frontiers Science Center for Materiobiology and Dynamic Chemistry, East China University of Science & Technology, Shanghai, 200237, P. R. China
| | - Shicheng He
- Biomechanics Laboratory, School of Biological Science & Medical Engineering, Southeast University, Nanjing, 210096, P. R. China
| | - Can Chen
- Engineering Research Centre for Biomedical Materials of Ministry of Education, The Key Laboratory for Ultrafine Materials of Ministry of Education, School of Material Science & Engineering, Frontiers Science Center for Materiobiology and Dynamic Chemistry, East China University of Science & Technology, Shanghai, 200237, P. R. China
| | - Chunwang Li
- Engineering Research Centre for Biomedical Materials of Ministry of Education, The Key Laboratory for Ultrafine Materials of Ministry of Education, School of Material Science & Engineering, Frontiers Science Center for Materiobiology and Dynamic Chemistry, East China University of Science & Technology, Shanghai, 200237, P. R. China
| | - Wei Luo
- Wenzhou Institute of Shanghai University, Wenzhou, 325000, P. R. China
| | - Kaikai Zheng
- Hubei Collaborative Innovation Center for Advanced Organic Chemical Materials Key Laboratory for the Green Preparation and Application of Functional Materials of Ministry of Education, College of Chemistry and Chemical Engineering, Hubei University, Wuhan, 430062, P. R. China
| | - Jing Wang
- Engineering Research Centre for Biomedical Materials of Ministry of Education, The Key Laboratory for Ultrafine Materials of Ministry of Education, School of Material Science & Engineering, Frontiers Science Center for Materiobiology and Dynamic Chemistry, East China University of Science & Technology, Shanghai, 200237, P. R. China
| | - Zhiyong Li
- Biomechanics Laboratory, School of Biological Science & Medical Engineering, Southeast University, Nanjing, 210096, P. R. China
| | - Hongyan He
- Engineering Research Centre for Biomedical Materials of Ministry of Education, The Key Laboratory for Ultrafine Materials of Ministry of Education, School of Material Science & Engineering, Frontiers Science Center for Materiobiology and Dynamic Chemistry, East China University of Science & Technology, Shanghai, 200237, P. R. China
| | - Qiang Chen
- Biomechanics Laboratory, School of Biological Science & Medical Engineering, Southeast University, Nanjing, 210096, P. R. China
| | - Yulin Li
- Engineering Research Centre for Biomedical Materials of Ministry of Education, The Key Laboratory for Ultrafine Materials of Ministry of Education, School of Material Science & Engineering, Frontiers Science Center for Materiobiology and Dynamic Chemistry, East China University of Science & Technology, Shanghai, 200237, P. R. China
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Jalali A, Romero-Diez S, Nofar M, Park CB. Entirely environment-friendly polylactide composites with outstanding heat resistance and superior mechanical performance fabricated by spunbond technology: Exploring the role of nanofibrillated stereocomplex polylactide crystals. Int J Biol Macromol 2021; 193:2210-2220. [PMID: 34798187 DOI: 10.1016/j.ijbiomac.2021.11.052] [Citation(s) in RCA: 7] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/06/2021] [Revised: 11/05/2021] [Accepted: 11/08/2021] [Indexed: 11/28/2022]
Abstract
This study aims at investigating the manufacturing and characterization of all-polylactide composites prepared by melt spunbond spinning technology. To do so, a series of asymmetric stereocomplex polylactide (SC-PLA) blends (PLLA 95 wt%/PDLA 5 wt%) was melt spun. To examine the impact of molecular structure of PDLA, the blends of linear PLLA, and low and high molecular weight as well as branched PDLAs, were subjected to a single step spunbond process. DSC thermograms of the samples showed two melting temperatures at around 170 °C and 210 °C, which were attributed to the melting of homo and stereocomplex crystals, respectively. The samples were spun at 190 °C, between the homo and stereocomplex crystals' melting temperatures, and at 230 °C, above the stereocomplex crystals' melting temperature. Morphology images showed the formation of fibers in the range of 40-50 μm. Shear rheological measurements revealed that the spun SC-PLA samples had a substantially higher viscosity and storage modulus in the low frequency region, and higher shear thinning behavior, compared to the non-spun samples. Extensional rheology measurements also showed that the spun samples demonstrated strain hardening behavior. Substantial enhancement of rheological properties was noted for the samples containing the branched and high molecular weight PDLA spun at 230 °C. After etching, the spun samples at 190 °C exhibited small spherical crystals with diameters in the range of 80-90 nm, whereas comparatively thin fibers in the size range of 60-70 nm were observed for the samples spun at 230 °C. Remarkable enhancements up to 100% and 60% was noted for the tensile modulus and strength, respectively, of the spun SC-PLA samples. The spun fibers also demonstrated a considerable reduction in boiling water and hot air shrinkage. The distinctive role of nanofibrillated stereocomplex crystals as a rheology modifier and a crystallization nucleating agent makes PLA more sustainable and paves the way for the fabricated all-PLA composites in applications requiring high heat resistance and superior mechanical performance. The present study unequivocally indicates a huge potential for the sustainable entirely all-PLA products manufactured by fiber in fiber and, indeed, unfolds unknown opportunities for PLA-based merchandises in future.
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Affiliation(s)
- Amirjalal Jalali
- Microcellular Plastics Manufacturing Laboratory, Department of Mechanical and Industrial Engineering, University of Toronto, 5 King's College Road, Toronto, Ontario M5S 3G8, Canada
| | - Sandra Romero-Diez
- Microcellular Plastics Manufacturing Laboratory, Department of Mechanical and Industrial Engineering, University of Toronto, 5 King's College Road, Toronto, Ontario M5S 3G8, Canada; Multifunctonal Composites Manufacturing Laboratory, Department of Mechanical and Industrial Engineering, University of Toronto, 5 King's College Road, Toronto, Ontario M5S 3G8, Canada
| | - Mohammadreza Nofar
- Metallurgical & Materials Engineering Department, Faculty of Chemical and Metallurgical Engineering, Istanbul Technical University, Maslak, Istanbul 34469, Turkey
| | - Chul B Park
- Microcellular Plastics Manufacturing Laboratory, Department of Mechanical and Industrial Engineering, University of Toronto, 5 King's College Road, Toronto, Ontario M5S 3G8, Canada.
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3
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Paneva D, Spasova M, Stoyanova N, Manolova N, Rashkov I. Electrospun fibers from polylactide-based stereocomplex: why? INT J POLYM MATER PO 2019. [DOI: 10.1080/00914037.2019.1706516] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/25/2022]
Affiliation(s)
- Dilyana Paneva
- Laboratory of Bioactive Polymers, Institute of Polymers, Bulgarian Academy of Sciences, Sofia, Bulgaria
| | - Mariya Spasova
- Laboratory of Bioactive Polymers, Institute of Polymers, Bulgarian Academy of Sciences, Sofia, Bulgaria
| | - Nikoleta Stoyanova
- Laboratory of Bioactive Polymers, Institute of Polymers, Bulgarian Academy of Sciences, Sofia, Bulgaria
| | - Nevena Manolova
- Laboratory of Bioactive Polymers, Institute of Polymers, Bulgarian Academy of Sciences, Sofia, Bulgaria
| | - Iliya Rashkov
- Laboratory of Bioactive Polymers, Institute of Polymers, Bulgarian Academy of Sciences, Sofia, Bulgaria
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Feng J, Zhang D, Zhu M, Gao C. Poly(l-lactide) melt spun fiber-aligned scaffolds coated with collagen or chitosan for guiding the directional migration of osteoblasts in vitro. J Mater Chem B 2017; 5:5176-5188. [DOI: 10.1039/c7tb00601b] [Citation(s) in RCA: 20] [Impact Index Per Article: 2.9] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/18/2022]
Abstract
PLLA melt spun fiber-aligned scaffolds coated with collagen or chitosan enhance the viability, spreading, alignment and mobility of osteoblasts.
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Affiliation(s)
- Jianyong Feng
- MOE Key Laboratory of Macromolecular Synthesis and Functionalization
- Department of Polymer Science and Engineering
- Zhejiang University
- Hangzhou 310027
- China
| | - Deteng Zhang
- MOE Key Laboratory of Macromolecular Synthesis and Functionalization
- Department of Polymer Science and Engineering
- Zhejiang University
- Hangzhou 310027
- China
| | - Meifang Zhu
- College of Materials Science and Engineering
- Donghua University
- Shanghai 201620
- China
| | - Changyou Gao
- MOE Key Laboratory of Macromolecular Synthesis and Functionalization
- Department of Polymer Science and Engineering
- Zhejiang University
- Hangzhou 310027
- China
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Uehara H, Ishizuka M, Tanaka H, Kano M, Yamanobe T. Stereocomplex poly(lactic acid) nanoparticles crystallized through nanoporous membranes and application as nucleating agent. RSC Adv 2016. [DOI: 10.1039/c5ra25688g] [Citation(s) in RCA: 9] [Impact Index Per Article: 1.1] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/27/2023] Open
Abstract
Stereocomplex crystallization of poly(l-lactic acid) (PLLA) and poly(d-lactic acid) (PDLA) was performed by flowing their blended solution through nano-channels of porous membranes.
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Affiliation(s)
- Hiroki Uehara
- Division of Molecular Science
- Faculty of Science and Technology
- Gunma University
- Kiryu
- Japan
| | - Mina Ishizuka
- Division of Molecular Science
- Faculty of Science and Technology
- Gunma University
- Kiryu
- Japan
| | - Hidekazu Tanaka
- Division of Molecular Science
- Faculty of Science and Technology
- Gunma University
- Kiryu
- Japan
| | - Makiko Kano
- Division of Molecular Science
- Faculty of Science and Technology
- Gunma University
- Kiryu
- Japan
| | - Takeshi Yamanobe
- Division of Molecular Science
- Faculty of Science and Technology
- Gunma University
- Kiryu
- Japan
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