Microphase Separation of Block Copolymer Thin Films

Cylinders-in-Undulating-Lamellae Morphology from ABC Bottlebrush Block Terpolymers

Block polymer self-assembly affords a versatile bottom-up strategy to develop materials with the desired properties dictated by specific symmetries and dimensions. Owing to distinct properties compared with linear counterparts, bottlebrush block polymers with side chains densely grafted on a backbone have attracted extensive attention. However, the morphologies found in bottlebrush block polymers so far are limited, and only lamellar and cylindrical ordered phases have been reported in diblock bottlebrushes. The absence of complex morphologies, such as networks, might originate from the intrinsically stiff backbone architecture. We experimentally investigated the morphologies of nonfrustrated ABC bottlebrush block terpolymers, based on two chemistries, poly(ethylene-alt-propylene)-b-polystyrene-b-poly(dl-lactic acid) (PEP-PS-PLA) and PEP-b-PS-b-poly(ethylene oxide) (PEP-PS-PEO), synthesized by ring-opening metathesis polymerization of norbornene-terminated macromonomers. Structural characterization based on small-angle X-ray scattering and transmission electron microscopy measurements revealed an unprecedented cylinders-in-undulating-lamellae (CUL) morphology with p2 symmetry for both systems. Additionally, automated liquid chromatography was employed to fractionate the PEP-PS-PLA bottlebrush polymer, leading to fractions with a spectrum of morphologies, including the CUL. These findings underscore the significance of macromolecular dispersity in nominally narrow dispersity bottlebrush polymers while demonstrating the power of this fractionation technique.

Fluorine-Containing Triblock Copolymer Vesicles with Microphase-Separated Structure

Introduction of a fluorine-containing block into block copolymers is an effective method to tune block copolymer nanoassemblies with a microphase-separated structure. However, this microphase-separated structure is difficult to clearly observe due to its nanoscale size. In this work, fluorine-containing ABC triblock copolymer vesicles of poly(ethylene glycol)-block-polystyrene-block-poly(4-vinylbenzyl pentafluorophenyl ether) (PEG-b-PS-b-PVBFP) are synthesized by reversible addition-fragmentation chain transfer (RAFT) polymerization under dispersed condition. Owing to the choice of a suitable degree of polymerization of the three blocks, the synthesized PEG₄₅-b-PS₁₉₇-b-PVBFP₂₃₃ vesicles have a relatively large size of around 216 nm and a thin vesicular membrane with a thickness of around 28 nm. Ascribed to the relatively large size of the vesicles and the thin vesicular membrane, it is concluded that the fluorine-containing PVBFP block forms 9 nm columnar microdomains shielded by the PS phase in the vesicular membrane.

Surface Coassembly of Binary Mixed Polymer Brushes and Linear Block Copolymer Chains

Binary mixed polymer brushes (BMPBs) are two different homopolymer chains that are covalently anchored to the solid surfaces at high grafting densities. One feature of the BMPBs is the unique ability to make surface phase separation under external stimuli. In this research, we demonstrate that different surface nanostructures can be fabricated by surface coassembly of BMPBs and free block copolymer (BCP) chains. Polystyrene/poly(2-(dimethylamino)ethyl methacrylate) (PS/PDMAEMA) BMPBs on silica particles (PS-PDMAEMA-SiO₂) are synthesized by a two-step "grafting to" approach. PDMAEMA-b-PS block copolymer (BCP) chains and PS-PDMAEMA-SiO₂ make surface self-assembly and a variety of surface nanostructures are formed in methanol. The grafting densities of PS and PDMAEMA brushes, solvent, and the BCP structures all exert significant influences on the surface morphology. With an increase in PDMAEMA grafting density, the surface structures change from perforated layers, to rods, and to spherical surface micelles (s-micelles). The PS grafting density also exerts an effect on the formation of the surface nanostructures. At low PS grafting density, sparsely distributed s-micelles are produced, and at high density, densely distributed s-micelles are observed. Based on transmission electron microscopy and scanning electron microscopy results, a surface phase diagram is constructed, which provides a guide to the surface morphology control.

Styrene-Based Poly(ethylene oxide) Side-Chain Block Copolymers as Solid Polymer Electrolytes for High-Voltage Lithium-Metal Batteries

Herein, we report the design of styrene-based poly(ethylene oxide) (PEO) side-chain block copolymers featuring a microphase separation and their application as solid polymer electrolytes in high-voltage lithium-metal batteries. A straightforward synthesis was established, overcoming typical drawbacks of PEO block copolymers prepared by anionic polymerization or ester-based PEO side-chain copolymers. Both the PEO side-chain length and the LiTFSI content were varied, and the underlying relationships were elucidated in view of polymer compositions with high ionic conductivity. Subsequently, a selected composition was subjected to further analyses, including phase-separated morphology, providing not only excellent self-standing films with intrinsic mechanical stability but also the ability to suppress lithium dendrite growth as well as good flexibility, wettability, and good contacts with the electrodes. Furthermore, good thermal and electrochemical stability was demonstrated. To do so, linear sweep and cyclic voltammetry, lithium plating/stripping tests, and galvanostatic overcharging using high-voltage cathodes were conducted, demonstrating stable lithium-metal interfaces and a high oxidative stability of around 4.75 V. Consequently, cycling of Li||NMC622 cells did not exhibit commonly observed rapid cell failure or voltage noise associated with PEO-based electrolytes in Li||NMC622 cells, attributed to the high mechanical stability. A comprehensive view is provided, highlighting that the combination of PEO and high-voltage cathodes is not impossible per se.

Mixed Polymer Brushes for "Smart" Surfaces

Mixed polymer brushes (MPBs) are composed of two or more disparate polymers covalently tethered to a substrate. The resulting phase segregated morphologies have been extensively studied as responsive "smart" materials, as they can be reversible tuned and switched by external stimuli. Both computational and experimental work has attempted to establish an understanding of the resulting nanostructures that vary as a function of many factors. This contribution highlights state-of-the-art MPBs studies, covering synthetic approaches, phase behavior, responsiveness to external stimuli as well as novel applications of MPBs. Current limitations are recognized and possible directions for future studies are identified.

One-Step Approach to Polyester-Polyether Block Copolymers Using Highly Tunable Bicomponent Catalyst

Phthalic anhydride and propylene/ethylene oxide are copolymerized at room temperature by a bicomponent metal-free catalyst comprising a mild phosphazene base and triethylborane. Provided with proper loadings of the two catalytic components, block copolymers with strict (AB)_nB_m type sequence structures and controlled molar mass (up to 60 kg mol^-1) can be generated in one synthetic step, and the block architecture can be enriched by the use of mono-, di-, or tetrahydroxy initiators. The obtained polyester-polyether block copolymers readily undergo microphase-separation in bulk and nanoaggregation in selective (aqueous and alcoholic) solvents.

Tannic Acid-Mediated Aggregate Stabilization of Poly(N-vinylpyrrolidone)-b-poly(oligo (ethylene glycol) methyl ether methacrylate) Double Hydrophilic Block Copolymers

The self-assembly of block copolymers in aqueous solution is an important field in modern polymer science that has been extended to double hydrophilic block copolymers (DHBC) in recent years. In here, a significant improvement of the self-assembly process of DHBC in aqueous solution by utilizing a linear-brush macromolecular architecture is presented. The improved self-assembly behavior of poly(N-vinylpyrrolidone)-b-poly(oligo(ethylene glycol) methyl ether methacrylate) (PVP-b-P(OEGMA)) and its concentration dependency is investigated via dynamic light scattering (DLS) (apparent hydrodynamic radii ≈ 100-120 nm). Moreover, the DHBC assemblies can be non-covalently crosslinked with tannic acid via hydrogen bonding, which leads to the formation of small aggregates as well (apparent hydrodynamic radius ≈ 15 nm). Non-covalent crosslinking improves the self-assembly and stabilizes the aggregates upon dilution, reducing the concentration dependency of aggregate self-assembly. Additionally, the non-covalent aggregates can be disassembled in basic media. The presence of aggregates was studied via cryogenic scanning electron microscopy (cryo-SEM) and DLS before and after non-covalent crosslinking. Furthermore, analytical ultracentrifugation of the formed aggregate structures was performed, clearly showing the existence of polymer assemblies, particularly after non-covalent crosslinking. In summary, we report on the completely hydrophilic self-assembled structures in solution formed from fully biocompatible building entities in water.

Defects in the Self-Assembly of Block Copolymers and Their Relevance for Directed Self-Assembly

Block copolymer self-assembly provides a platform for fabricating dense, ordered nanostructures by encoding information in the chemical architecture of multicomponent macromolecules. Depending on the volume fraction of the components and chain topology, these macromolecules form a variety of spatially periodic microphases in thermodynamic equilibrium. The kinetics of self-assembly, however, often results in initial morphologies with defects, and the subsequent ordering is protracted. Different strategies have been devised to direct the self-assembly of copolymer materials by external fields to align and perfect the self-assembled nanostructures. Understanding and controlling the thermodynamics of defects, their response to external fields, and their dynamics is important because applications in microelectronics either require extremely low defect densities or aim at generating specific defects at predetermined locations to fabricate irregular device-oriented structures for integrated circuits. In this review, we discuss defect morphologies of block copolymers in the bulk and thin films, highlighting (a) analogies to and differences from defects in other crystalline materials, (b) the stability of defects and their dynamics, and (c) the influence of external fields.

Controlling directed self-assembly of gold nanorods in patterned PS-b-PMMA thin films

We present a facile strategy for the directed self-assembly of gold nanorods (AuNRs) in patterned block copolymer (BCP) thin films. Parallel arrangement of AuNRs relative to the geometric confinement generated by selective removal of one block domain was achieved. Deposition of AuNRs with aspect ratios from 3.3 to 5.8 was accomplished and the alignment of the NRs within the channels was controlled primarily by capillary forces and the channel geometry. Ordered AuNR assembly in the BCP pattern can be achieved at high surface coverages, >30%, though the surface coverage depends on the aspect ratio of the NRs. Larger NRs align in the channels more readily, but pack at slightly lower densities.

Airflow-field-induced sandwich-type membrane of block copolymer for selective ion separation

A simple and effective airflow method to prepare sandwich-type block copolymer films is reported. The films are composed of three layers: vertically oriented nanocylinders align in both upper and bottom layers and irregular nanocylinders exist in the bulk of the film. The vertically oriented nanocylinders in both sides can provide high accessibility to ions and ensures the exchange of chemical species between the membrane and external environment, while the irregularly oriented nanocylinders in the middle part of the film can prolong the pathway of ions transportation and enhance ions selectivity.

Meso- and microscopic motions in photoresponsive liquid crystalline polymer films

Photoresponsive azobenzene-containing systems ranging from molecular to macroscopic material levels have greatly been increasing their significance in materials chemistry. This review focuses on the studies on light induced or triggered motions in azobenzene liquid crystalline (LC) polymer films at mesoscopic and microscopic levels. Due to the cooperative nature of liquid crystalline materials, highly efficient photoalignment and photo-triggered migrating motions are realized in mostly repeated manners. Here, recent advances in surface-grafted LC polymer brushes, LC block copolymer films, and LC polymer films that exhibit mass migrations are overviewed. Such newly emerged photoresponsive systems are expected to provide new possibilities and applications in polymer thin film technologies.

Self-assembly and chemical processing of block copolymers: a roadmap towards a diverse array of block copolymer nanostructures

Block copolymers can yield a diverse array of nanostructures. Their assembly structures are influenced by their inherent structures, and the wide variety of structures that can be prepared especially becomes apparent when one considers the number of routes available to prepare block copolymer assemblies. Some examples include self-assembly, directed assembly, coupling, as well as hierarchical assembly, which can yield assemblies having even higher structural order. These assembly routes can also be complemented by processing techniques such as selective crosslinking and etching, the former technique leading to permanent structures, the latter towards sculpted and the combination of the two towards permanent sculpted structures. The combination of these pathways provides extremely versatile routes towards an exciting variety of architectures. This review will attempt to highlight destinations reached by LIU Guojun and coworkers following these pathways.

Patterning of conjugated polymers for organic optoelectronic devices

Conjugated polymers have been attracting more and more attention because they possess various novel electrical, magnetical, and optical properties, which render them useful in modern organic optoelectronic devices. Due to their organic nature, conjugated polymers are light-weight and can be fabricated into flexible appliances. Significant research efforts have been devoted to developing new organic materials to make them competitive with their conventional inorganic counterparts. It is foreseeable that when large-scale industrial manufacture of the devices made from organic conjugated polymers is feasible, they would be much cheaper and have more functions. On one hand, in order to improve the performance of organic optoelectronic devices, it is essential to tune their surface morphologies by techniques such as patterning. On the other hand, patterning is the routine requirement for device processing. In this review, the recent progress in the patterning of conjugated polymers for high-performance optoelectronic devices is summarized. Patterning based on the bottom-up and top-down methods are introduced. Emerging new patterning strategies and future trends for conventional patterning techniques are discussed.