Organocatalyzed Photo-Atom Transfer Radical Polymerization of Methacrylic Acid in Continuous Flow and Surface Grafting

Continuous Synthesis of Spherical Polyelectrolyte Brushes by Photo-Emulsion Polymerization in a Microreactor

Nanosized spherical polyelectrolyte brushes (SPBs) are ideal candidates for the preparation of nanometal catalysts, protein separation, and medical diagnostics. Until now, SPBs have been synthesized by photo-emulsion polymerization in a batch reactor, which remains challenging to scale up. This paper reports a successful continuous preparation of SPBs by photo-emulsion polymerization in a self-made microreactor. The effects of residence time, monomer concentration, and feed ratios on the conversion of monomers and SPB structures are systematically investigated by dynamic lighting scattering and transmission electron microscopy. Poly(acrylic acid) (PAA) SPBs obtained in a microreactor exhibiting a narrow size distribution with a short reaction time are very effective in inhibiting the calcium carbonate scale and are comparable to those produced in a batch reactor. This work confirms the feasibility of continuous preparation and scaled-up production of SPBs.

Impact of Alkyl Core Substitution Kinetics in Diaryl Dihydrophenazine Photoredox Catalysts on Properties and Performance in O-ATRP

Organocatalyzed atom transfer radical polymerization (O-ATRP) is a controlled radical polymerization method mediated by organic photoredox catalysts (PCs) for producing polymers with well-defined structures. While N,N-diaryl dihydrophenazine PCs have successfully produced polymers with low dispersity (Đ < 1.3) in O-ATRP, low initiator efficiencies (I* ~ 60-80%) indicate an inability to achieve targeted molecular weights and have been attributed to the addition of radicals to the PC core. In this work, we measure the rates of alkyl core substitution (AkCS) to gain insight into why PCs differing in N-aryl group connectivity exhibit differences in polymerization control. Additionally, we evaluate how PC properties evolve during O-ATRP when a non-core-substituted PC is used. PC 1 with 1-naphthyl groups in the N-aryl position resulted in faster AkCS (k 1 = 1.21 ± 0.16 × 10-3 s-1, k 2 = 2.04 ± 0.11 × 10-3 s-1) and better polymerization control at early reaction times as indicated by plots of molecular weight (number average molecular weight = M n) vs conversion compared to PC 2 with 2-naphthyl groups (k 1 = 6.28 ± 0.38 × 10-4 s-1, k 2 = 1.15 ± 0.07 × 10-3 s-1). The differences in rates indicate that N-aryl connectivity can influence polymerization control by changing the rate of AkCS PC formation. The rate of AkCS increased from the initial to the second substitution, suggesting that PC properties are modified by AkCS. Increased PC radical cation (PC•+) oxidation potentials (E 1/2 = 0.26-0.27 V vs SCE) or longer triplet excited-state lifetimes (τ T1 = 1.4-33 μs) for AkCS PCs 1b and 2b compared to parent PCs 1 and 2 (E 1/2 = 0.21-0.22 V vs SCE, τ T1 = 0.61-3.3 μs) were observed and may explain changes to PC performance with AkCS. Insight from evaluation of the formation, properties, and performance of AkCS PCs will facilitate their use in O-ATRP and in other PC-driven organic transformations.

Fabrication of high-performance cell-imprinted polymers based on AuNPs/MXene composites via metal-free visible light-induced ATRP

Cell-imprinted polymers (CIPs) for yeasts were fabricated via metal-free visible-light-induced atom transfer radical polymerization (MVL ATRP) on the surface of a glassy carbon electrode (GCE) which had been modified with gold nanoparticles (AuNPs)/MXene (Ti₃C₂T_x) composites. Here, the AuNPs/Ti₃C₂T_x composites form a macroporous structure, which could improve the electron transfer rate of the materials and facilitate the leaving or rebinding of cells. Methacrylic acid (MAA) and N,N'-methylene bis-acrylamide (MBA) were selected as the functional monomer and cross-linker of CIPs, because they could form efficient hydrogen bonding with mannan from yeast cell walls. The obtained electrode (CIPs/AuNPs/Ti₃C₂T_x/GCE) was characterized by electrochemical impedance spectroscopy (EIS), scanning electron microscopy (SEM), and X-ray photoelectron spectroscopy (XPS). Further experiments indicated that the CIPs/AuNPs/Ti₃C₂T_x/GCE electrode could be utilized as an electrochemical biosensor to determine yeast cells by differential pulse voltammetry (DPV). The linear response range was 1.0 × 10² to 1.0 × 10⁹ cells per mL and the detection limit was 20 cells per mL (S/N = 3). The CIPs/AuNPs/Ti₃C₂T_x/GCE electrode also showed good selectivity, repeatability, reproducibility, and regeneration. Finally, the proposed sensor was used to detect yeast cells in commercial samples of Saccharomyces boulardii sachets by a standard addition method. The obtained recovery was from 96.9 to 104.8% showing its potential applications in clinical and diagnostic research.

Toward Green Atom Transfer Radical Polymerization: Current Status and Future Challenges

Reversible-deactivation radical polymerizations (RDRPs) have revolutionized synthetic polymer chemistry. Nowadays, RDRPs facilitate design and preparation of materials with controlled architecture, composition, and functionality. Atom transfer radical polymerization (ATRP) has evolved beyond traditional polymer field, enabling synthesis of organic-inorganic hybrids, bioconjugates, advanced polymers for electronics, energy, and environmentally relevant polymeric materials for broad applications in various fields. This review focuses on the relation between ATRP technology and the 12 principles of green chemistry, which are paramount guidelines in sustainable research and implementation. The green features of ATRP are presented, discussing the environmental and/or health issues and the challenges that remain to be overcome. Key discoveries and recent developments in green ATRP are highlighted, while providing a perspective for future opportunities in this area.

Photoinduced Organocatalyzed Atom Transfer Radical Polymerization (O-ATRP): Precision Polymer Synthesis Using Organic Photoredox Catalysis

The development of photoinduced organocatalyzed atom transfer radical polymerization (O-ATRP) has received considerable attention since its introduction in 2014. Expanding on many of the advantages of traditional ATRP, O-ATRP allows well-defined polymers to be produced under mild reaction conditions using organic photoredox catalysts. As a result, O-ATRP has opened access to a range of sensitive applications where the use of a metal catalyst could be of concern, such as electronics, certain biological applications, and the polymerization of coordinating monomers. However, key limitations of this method remain and necessitate further investigation to continue the development of this field. As such, this review details the achievements made to-date as well as future research directions that will continue to expand the capabilities and application landscape of O-ATRP.

Metal-Free Organocatalyzed Atom Transfer Radical Polymerization: Synthesis, Applications, and Future Perspectives

Reversible deactivation radical polymerization (RDRP) is a class of powerful techniques capable of synthesizing polymers with a well-defined structure, properties, and functionalities. Among the available RDRPs, ATRP is the most investigated. However, the necessity of a metal catalyst represents a drawback and limits its use for some applications. O-ATRP emerged as an alternative to traditional ATRP that uses organic compounds that catalyze polymerization under light irradiation instead of metal. The friendly nature and the robustness of O-ATRP allow its use in the synthesis of tailorable advanced materials with unique properties. In this review, the fundamental aspects of the reductive and oxidative quenching mechanism of O-ATRP are provided, as well as insights into each component and its role in the reaction. Besides, the breakthrough recent studies that applied O-ATRP for the synthesis of functional materials are presented, which illustrate the significant potential and impact of this technique across diverse fields.

Radical Addition to N,N-Diaryl Dihydrophenazine Photoredox Catalysts and Implications in Photoinduced Organocatalyzed Atom Transfer Radical Polymerization

Photoinduced organocatalyzed atom transfer radical polymerization (O-ATRP) is a controlled radical polymerization methodology catalyzed by organic photoredox catalysts (PCs). In an efficient O-ATRP system, good control over molecular weight with an initiator efficiency (I* = M n,theo/M n,exp × 100%) near unity is achieved, and the synthesized polymers possess a low dispersity (Đ). N,N-Diaryl dihydrophenazine catalysts typically produce polymers with low dispersity (Đ < 1.3) but with less than unity molecular weight control (I* ~ 60-80%). This work explores the termination reactions that lead to decreased control over polymer molecular weight and identifies a reaction leading to radical addition to the phenazine core. This reaction can occur with radicals generated through reduction of the ATRP initiator or the polymer chain end. In addition to causing a decrease in I*, this reactivity modifies the properties of the PC, ultimately impacting polymerization control in O-ATRP. With this insight in mind, a new family of core-substituted N,N-diaryl dihydrophenazines is synthesized from commercially available ATRP initiators and employed in O-ATRP. These new core-substituted PCs improve both I* and Đ in the O-ATRP of MMA, while minimizing undesired side reactions during the polymerization. Further, the ability of one core-substituted PC to operate at low catalyst loadings is demonstrated, with minimal loss of polymerization control down to 100 ppm (weight average molecular weight [M w] = 10.8 kDa, Đ = 1.17, I* = 104% vs M w = 8.26, Đ = 1.10, I* = 107% at 1000 ppm) and signs of a controlled polymerization down to 10 ppm of the catalyst (M w = 12.1 kDa, Đ = 1.36, I* = 107%).

Solvent Effects and Side Reactions in Organocatalyzed Atom Transfer Radical Polymerization for Enabling the Controlled Polymerization of Acrylates Catalyzed by Diaryl Dihydrophenazines

Investigation of the effects of a solvent on the photophysical and redox properties of the photoredox catalyst (PC), N,N-di(2-naphthyl)-5,10-dihydrophenazine (PC 1), revealed the opportunity to use tetrahydrofuran (THF) to modulate the reactivity of PC 1 toward achieving a controlled organocatalyzed atom transfer radial polymerization (O-ATRP) of acrylates. Compared with dimethylacetamide (DMAc), in tetrahydrofuran (THF), PC 1 exhibits a higher quantum yield of intersystem crossing (ΦISC = 0.02 in DMAc, 0.30 in THF), a longer singlet excited-state lifetime (τ Singlet = 3.81 ns in DMAc, 21.5 ns in THF), and a longer triplet excited-state lifetime (τ Triplet = 4.3 μs in DMAc, 15.2 μs in THF). Destabilization of 1 •+, the proposed polymerization deactivator, in THF leads to an increase in the oxidation potential of this species by 120 mV (E 1/2 0 = 0.22 V vs SCE in DMAc, 0.34 V vs SCE in THF). The O-ATRP of n-butyl acrylate (n-BA) catalyzed by PC 1 proceeds in a more controlled fashion in THF than in DMAc, producing P(n-BA) with low dispersity, Đ (Đ < 1.2). Model reactions and spectroscopic experiments revealed that two initiator-derived alkyl radicals add to the core of PC 1 to form an alkyl-substituted photocatalyst (2) during the polymerization. PC 2 accesses a polar CT excited state that is ~40 meV higher in energy than PC 1 and forms a slightly more oxidizing radical cation (E 1/2 0 = 0.22 V for 1 •+ and 0.25 V for 2 •+ in DMAc). A new O-ATRP procedure was developed wherein PC 1 is converted to 2 in situ. The application of this method enabled the O-ATRP of a number of acrylates to proceed with moderate to good control (Đ = 1.15-1.45 and I* = 83-127%).

Metal-Free ATRP Catalyzed by Visible Light in Continuous Flow

ATRP of methyl methacrylate catalyzed by Eosin Y, an inexpensive and an environmental benign dye, was performed in a continuous flow reactor made of FEP tubing and irradiated by visible light green LEDs. The reaction under flow conditions was significantly more rapid and controlled compared to that in batch giving 90% of polymerization after only 3 h of irradiation. The formed polymers in flow have M n measured by GPC and DOSY NMR in accordance with the theoretical values and show low dispersities (Ð < 1.5). The livingness of the polymers has been confirmed by LED on and LED off experiments and by the synthesis of block copolymers. The protocol described herein serves as a "proof of concept" of using Eosin Y as a photocatalyst for controlled polymerization and of using 1D and 2D NMR for polymer characterization. The protocol could be replicated in the future for other reversible-deactivation radical polymerizations.

Atom Transfer Radical Polymerization of Acrylic and Methacrylic Acids: Preparation of Acidic Polymers with Various Architectures

The preparation of poly(acrylic acid) (PAA) with tailored architecture and morphology is important for the design of advanced polymer materials. Cu-catalyzed atom transfer radical polymerization (ATRP) of AA is challenging due to the tendency of dormant chains to undergo an intramolecular lactonization reaction with consequent loss of chain-end functionalities, as previously reported for ATRP of methacrylic acid (MAA). In addition, AA can coordinate to the Cu catalyst. Moreover, the lower ATRP reactivity of AA relative to MAA enhances side reactions during polymerizations. These issues were overcome by adjusting the composition of the catalytic system, the polymerization setup, and the initiator nature. AA conversion >70-80% was obtained in 5 h, producing PAA with Đ ≈1.4. Multifunctional water-soluble initiators provided PAA and PMAA with telechelic and star-shaped architectures. Block copolymers of MAA and AA confirmed the retention of chain-end functionalities during ATRPs.

Dimethyl Dihydroacridines as Photocatalysts in Organocatalyzed Atom Transfer Radical Polymerization of Acrylate Monomers

Development of photocatalysts (PCs) with diverse properties has been essential in the advancement of organocatalyzed atom transfer radical polymerization (O-ATRP). Dimethyl dihydroacridines are presented here as a new family of organic PCs, for the first time enabling controlled polymerization of challenging acrylate monomers by O-ATRP. Structure-property relationships for seven PCs are established, demonstrating tunable photochemical and electrochemical properties, and accessing a strongly oxidizing 2 PC.+ intermediate for efficient deactivation. In O-ATRP, the combination of PC, implementation of continuous-flow reactors, and promotion of deactivation through addition of LiBr are critical to producing well-defined acrylate polymers with dispersities as low as 1.12. The utility of this approach is established through demonstration of the oxygen-tolerance of the system and application to diverse acrylate monomers, including the synthesis of well-defined di- and triblock copolymers.

Recent advances in continuous-flow organocatalysis for process intensification

The progresses on continuous-flow organocatalysis from 2016 to early 2020 are reviewed with focus on transition from batch to flow.

Seeing the Light: Advancing Materials Chemistry through Photopolymerization

The application of photochemistry to polymer and material science has led to the development of complex yet efficient systems for polymerization, polymer post-functionalization, and advanced materials production. Using light to activate chemical reaction pathways in these systems not only leads to exquisite control over reaction dynamics, but also allows complex synthetic protocols to be easily achieved. Compared to polymerization systems mediated by thermal, chemical, or electrochemical means, photoinduced polymerization systems can potentially offer more versatile methods for macromolecular synthesis. We highlight the utility of light as an energy source for mediating photopolymerization, and present some promising examples of systems which are advancing materials production through their exploitation of photochemistry.

Flow mediated metal-free PET-RAFT polymerisation for upscaled and consistent polymer production

A slug flow process has been utilised in conjunction with metal-free photopolymerisation to produce well-defined polymers with outstanding consistency.

The influence of mixing on chain extension by photo-controlled/living radical polymerization under continuous-flow conditions

Continuous-flow chemistry holds powerful potential for polymer synthesis, and has attracted increasing attention in recent years.

Heteroatom-Doped Carbon Dots (CDs) as a Class of Metal-Free Photocatalysts for PET-RAFT Polymerization under Visible Light and Sunlight

A key challenge of photoregulated living radical polymerization is developing efficient and robust photocatalysts. Now carbon dots (CDs) have been exploited for the first time as metal-free photocatalysts for visible-light-regulated reversible addition-fragmentation chain-transfer (RAFT) polymerization. Screening of diverse heteroatom-doped CDs suggested that the P- and S-doped CDs were effective photocatalysts for RAFT polymerization under mild visible light following a photoinduced electron transfer (PET) involved oxidative quenching mechanism. PET-RAFT polymerization of various monomers with temporal control, narrow dispersity (Đ≈1.04), and chain-end fidelity was achieved. Besides, it was demonstrated that the CD-catalyzed PET-RAFT polymerization was effectively performed under natural solar irradiation.

Photoinduced Controlled Radical Polymerizations Performed in Flow: Methods, Products, and Opportunities

Photoinduced controlled radical polymerizations (CRPs) have provided a variety of approaches for the synthesis of polymers possessing targeted structures, compositions, and functionalities with the added capability for spatial and temporal control, presenting the potential for new materials development. However, the scalability and reliability of these systems can be limited as a consequence of dependence on uniform irradiation of the reaction to produce well-defined products. In this perspective, we highlight the utility and promise of photo-CRP approaches through an overview of the adaptation of these methodologies to photo-flow reactor systems. Special emphasis is placed on the current state-of-the-art in polymerization scalability, reactor design, and polymer scope.

PET-RAFT polymerisation: towards green and precision polymer manufacturing

Photoinduced electron/energy transfer-reversible addition–fragmentation chain transfer (PET-RAFT) process has opened up a new way of precision polymer manufacturing to satisfy the concept of green chemistry.

2D laser lithography on silicon substrates via photoinduced copper-mediated radical polymerization

A 2D laser lithography protocol for controlled grafting of polymer brushes in a single-step is presented.