Crystal Transformation and Development of Tensile Properties upon Drawing of Poly(L-lactic acid) by Solid-State Coextrusion: Effects of Molecular Weight

Temperature-Dependent Polymorphism and Phase Transformation of Friction Transferred PLLA Thin Films

Poly(L-lactic acid) (PLLA) thin films with a highly oriented structure, successfully prepared by a fast friction transfer technique, were investigated mainly on the basis of synchrotron radiation wide-angle X-ray diffraction (WAXD) and Fourier transform infrared spectroscopy (FTIR). The crystalline structure of the highly oriented PLLA film was remarkably affected by friction transfer temperatures, which exhibited various crystal forms in different friction temperature regions. Interestingly, metastable β-form was generated at all friction transfer temperatures (70-140 °C) between T_g and T_m, indicating that fast friction transfer rate was propitious to the formation of β-form. Furthermore, the relative content among β-, α'-, and α-forms at different friction temperatures was estimated by WAXD as well as FTIR spectroscopy. In situ temperature-dependent WAXD was applied to reveal the complicated phase transition behavior of PLLA at a friction transfer temperature of 100 °C. The results illustrated that the contents of β- and α'-forms decreased in turn, whereas the α-form increased in content due to partially melt-recrystallization or crystal perfection. Moreover, by immersing into a solvent of acetone, β-, α'-form were transformed into stable α-crystalline form directly as a consequence. The highly oriented structure was maintained with the chain perfectly parallel to friction transfer direction after acetone treatment, evidenced by polarized FTIR and polarized optical microscopy (POM) measurements.

Polylactide Perspectives in Biomedicine: From Novel Synthesis to the Application Performance

The incessant developments in the pharmaceutical and biomedical fields, particularly, customised solutions for specific diseases with targeted therapeutic treatments, require the design of multicomponent materials with multifunctional capabilities. Biodegradable polymers offer a variety of tailored physicochemical properties minimising health adverse side effects at a low price and weight, which are ideal to design matrices for hybrid materials. PLAs emerge as an ideal candidate to develop novel materials as are endowed withcombined ambivalent performance parameters. The state-of-the-art of use of PLA-based materials aimed at pharmaceutical and biomedical applications is reviewed, with an emphasis on the correlation between the synthesis and the processing conditions that define the nanostructure generated, with the final performance studies typically conducted with either therapeutic agents by in vitro and/or in vivo experiments or biomedical devices.

Deformation of Poly-l-lactid acid (PLLA) under Uniaxial Tension and Plane-Strain Compression

The ability of PLLA, either amorphous or semicrystalline, to plastic deformation to large strain was investigated in a wide temperature range (Td = 70-140 °C). Active deformation mechanisms have been identified and compared for two different deformation modes-uniaxial drawing and plane-strain compression. The initially amorphous PLLA was capable of significant deformation in both tension and plane-strain compression. In contrast, the samples of crystallized PLLA were found brittle in tensile, whereas they proved to be ductile and capable of high-strain deformation when deformed in plane-strain compression. The main deformation mechanism identified in amorphous PLLA was the orientation of chains due to plastic flow, followed by strain-induced crystallization occurring at the true strain above e = 0.5. The oriented chains in amorphous phase were then transformed into oriented mesophase and/or oriented crystals. An upper temperature limit for mesophase formation was found below Td = 90 °C. The amount of mesophase formed in this process did not exceed 5 wt.%. An additional mesophase fraction was generated at high strains from crystals damaged by severe deformation. After the formation of the crystalline phase, further deformation followed the mechanisms characteristic for the semicrystalline polymer. Interlamellar slip supported by crystallographic chain slip has been identified as the major deformation mechanism in semicrystalline PLLA. It was found that the contribution of crystallographic slip increased notably with the increase in the deformation temperature. The most probable active crystallographic slip systems were (010)[001], (100)[001] or (110)[001] slip systems operating along the chain direction. At high temperatures (Td = 115-140 °C), the α→β crystal transformation was additionally observed, leading to the formation of a small fraction of β crystals.

Effects of Processing Conditions and Plasticizing-Reinforcing Modification on the Crystallization and Physical Properties of PLA Films

The polylactic acid (PLA) resin Ingeo 4032D was selected as the research object. Epoxy soybean oil (ESO) and zeolite (3A molecular sieve) were used as plasticizer and reinforcing filler, respectively, for PLA blend modification. The mixture was granulated in an extruder and then blown to obtain films under different conditions to determine the optimum processing temperatures and screw rotation. Then, the thermal behaviour, crystallinity, optical transparency, micro phase structure and physical properties of the film were investigated. The results showed that with increasing zeolite content, the crystallization behaviour of PLA changed, and the haze of the film increased from 5% to 40% compared to the pure PLA film. Zeolite and ESO dispersed in the PLA matrix played a role in toughening and strengthening. The PLA/8 wt% zeolite/3 wt% ESO film had the highest longitudinal tensile strength at 77 MPa. The PLA/2 wt% zeolite/3 wt% ESO film had the highest longitudinal elongation at 13%. The physical properties depended heavily on the dispersion of zeolite and ESO in the matrix.

Controllable formation of unusual homocrystals in poly(L-lactic acid)/poly(D-lactic acid) asymmetric blends induced by the constraining effects of pre-existing stereocomplexes

Crystallization in confined environments usually induces polymers showing complicated crystallization kinetics and unusual crystalline structure. Beyond the typical confined polymer systems, pre-existing crystals can also exert confinement effects on the subsequent crystallization of polymorphic or multi-component polymers; this, however, is not well understood at present. Herein, poly(L-lactic acid)/poly(D-lactic acid) (PLLA/PDLA, abbreviated as L/D) asymmetric blends with various PDLA fractions (f D = 0.02–0.5) are chosen as a model system and the effects of pre-existing stereocomplexes (SCs) on the crystallization kinetics and polymorphic structure are investigated. It is found that unusual β-form homocrystals (HCs) of poly(lactic acid) can be formed in an asymmetric L/D blend, which are strongly influenced by the molecular weights (MWs) of the used polymers, L/D mixing ratio, thermal treatment temperature (T max) and crystallization temperature (T c). The formation of β-HCs is preferred in asymmetric L/D blends with low and medium MWs, medium f D (0.1–0.2), medium T max (170–200°C), and low T c (70–110°C). The metastable β-HCs reorganize into the more stable α-HCs via melt recrystallization in the heating process. It is proposed that the β-HC formation stems from the constraining effects of pre-existing SCs; this constraining effect is governed by the content of pre-existing unmelted SCs in the thermally treated samples.

Biodegradable vascular stents with high tensile and compressive strength: a novel strategy for applying monofilaments via solid-state drawing and shaped-annealing processes

Monofilaments such as those consisting of polyamide (PA), polydioxanone (PDS), and poly(vinylidene fluoride) (PVDF), have been commonly used in various industries. However, most are non-biodegradable, which is unfavorable for many biomedical applications. Although biodegradable polymers offer significant benefits, they are still limited by their weak mechanical properties, which is an obstacle for use as a biomaterial that requires high strength. To overcome the current limitations of biodegradable monofilaments, a novel solid-state drawing (SSD) process was designed to significantly improve the mechanical properties of both PA and poly(l-lactic acid) (PLLA) monofilaments in this study. Both PA and PLLA monofilaments exhibited more than two-fold increased tensile strength and a highly reduced thickness using SSD. In X-ray diffraction and scanning electron microscopy analyses, it was determined that SSD could not only promote the α-crystal phase, but also smoothen the surface of PLLA monofilaments. To apply SSD-monofilaments with superior properties to cardiovascular stents, a shaped-annealing (SA) process was designed as the follow-up process after SSD. Using this process, three types of vascular stents could be fabricated, composed of SSD-monofilaments: double-helix, single-spring and double-spring shaped stents. The annealing temperature was optimized at 80 °C to minimize the loss of mechanical and physical properties of SSD-monofilaments for secondary processing. All three types of vascular stents were tested according to ISO 25539-2. Consequently, it was confirmed that spring-shaped stents had good recovery rate values and a high compressive modulus. In conclusion, this study showed significantly improved mechanical properties of both tensile and compressive strength simultaneously and extended the potential for biomedical applications of monofilaments.

Effects of extrusion draw ratio on the morphology, structure and mechanical properties of poly(l-lactic acid) fabricated using solid state ram extrusion

The utilization of an SSRE technique induced highly oriented PLLA.