Glycine-Ti3C2Tx Hybrid Material Improves the Electrochemical Corrosion Resistance of a Water-Borne Epoxy Coating

Improving the dispersibility and compatibility of nanomaterials in water-borne epoxy resins is an important means to improve the protection ability and corrosion resistance of coatings. In this study, glycine-functionalized Ti3C2Tx (GT) was used to prepare an epoxy composite coating. The results of Fourier transform infrared spectroscopy and X-ray diffraction showed that glycine was successfully modified. The scanning electron microscopy and transmission electron microscopy results showed that the aggregation of Ti3C2Tx was alleviated. Electrochemical impedance spectroscopy test results show that, after 60 days of immersion, GT coating still shows the best protection performance, and the composite coating |Z|f = 0.01 Hz is 3 orders of magnitude higher than that of the pure epoxy coating. This is mainly because, after adding glycine, the -COOH group on the surface of glycine binds to the -OH group on the surface of Ti3C2Tx, improving the aggregation of Ti3C2Tx itself. At the same time, the -NH group of glycine can also participate in the curing reaction of epoxy resin to strengthen the bonding strength between the coating and the metal. The good dispersion of GT in epoxy resin makes it fill the pores and holes left by epoxy resin curing and strengthen the corrosion resistance. The easy availability and green properties of glycine provide a simple and environmentally friendly method for the modification of Ti3C2Tx.

2D hexagonal boron nitride (h-BN) nanosheets in protective coatings: A literature review

The layered 2D hexagonal boron nitride (h-BN) nanosheets (BNNSs) have received significant attention as effective fillers for composite protective coatings in anti-corrosion, anti-oxidation and anti-wear applications. Vapour deposited h-BN mono/multilayers are related classes well-recognized as protective thin films and coatings. This review comprehensively accounts for the research and development of BNNSs in protective coatings. Chemical vapour deposited (CVD) BN thin films and exfoliated BNNSs-incorporated composite polymer coatings are primarily discussed. Inorganic and nanocarbon-based composite coatings are also covered. Future research potentials are presented.

Design and enhanced anticorrosion performance of a Zn5Mo2O11·5H2O/h-BN nanocomposite with labyrinth of nanopores

Zinc molybdate (ZMO) is a safe and effective grafting material for anticorrosion. Herein, we reported the synthesis of ZMO/h-BN with the labyrinth of capillary pores owing to the in situ growth of ZMO on flake hexagonal boron nitride (h-BN) using the hydrothermal method. The special morphological structure provided a tortuous path for aggressive species to the steel substrate, which extended and blocked the transmission of aggressive species, enhancing the physical corrosion barrier performance. In addition, the capillary pores of ZMO contributed to the competitive adsorption of Cl^- in an electrolyte and reduced the diffusion of aggressive species, thus further delaying the corrosion process. Moreover, the capture of oxygen by forming a B-O bond with h-BN and the formation of a molybdate passive film are beneficial for the inhibition of cathodic and anodic reactions. As verified by electrochemical impedance spectroscopy (EIS), the anticorrosion performance of ZMO/h-BN coating increased by 49.58% and 130.72% compared with ZMO and epoxy resin (EP) coatings after immersing in a NaCl aqueous solution (3.50 wt%) for 72 h. This coating matrix provides an avenue for molybdate-based corrosion remediation.

Polydopamine-treated hierarchical cellulosic fibers as versatile reinforcement of polybutylene succinate biocomposites for electromagnetic shielding

There is a need for scalable technologies to reduce electromagnetic pollution with materials of low density and low carbon footprint. Unfortunately, environmental adaptability, economic feasibility and lightweight are factors that are still far from optimal in most electromagnetic shielding materials. Herein, we address these challenges with polybutylene succinate (PBS) reinforced with bamboo fibers functionalized with Fe₃O₄ nanoparticles (Fe₃O₄-NPs) and polypyrrole (PPy). Such hybrid system was compatibilized via polydopamine (PDA) coupling, demonstrating magnetic, dielectric and interfacial polarization losses as well as distributed reflection, yielding a shielding effectiveness of ~36.9 dB. Simultaneously, the composite displayed gains in tensile strength and modulus (by 18 and 38%, respectively) combined with improved flexural strength and modulus (by 33% and 15%, respectively). Overall, this work demonstrates a new pathway toward low cost and lightweight bio-based materials for high-performance electromagnetic shielding.

Bioinspired polydopamine deposition and silane grafting modification of bamboo fiber for improved interface compatibility of poly (lactic acid) composites

The surface of bamboo fiber (BF) has poor interface compatibility with the surface of the poly (lactic acid) (PLA), which compromises composite performance. In this study, a bioinspired polydopamine (PDA) function coating was constructed on a BF surface to act as a bridge to introduce an epoxy-functionalized silane layer (KH560). The results of the test confirmed that KH560 was successfully grafted onto the surface of the BF. Therefore, the flexural, tensile, and impact strength of the modified composites increased by 37.22%, 49.64%, and 26.66%, respectively, compared with that of the untreated composites. Furthermore, the PDA-KH560-modified BF enhanced the PLA composites' thermal stability. This strategy is assumed to provide a simple and green method for improving interface adhesion strength and potentials for future manufacturing of high-performance composites.

Competition between Hydrogen Bonding and Dispersion Force in Water Adsorption and Epoxy Adhesion to Boron Nitride: From the Flat to the Curved

Hexagonal boron nitride (h-BN) is a material with excellent thermal conductivity and electrical insulation, used as an additive to various matrices. To increase the affinity of h-BN to them, hydrogen bonds should be formed at the interface. In reality, however, they are not formed; the N atoms are not capable of accepting hydrogen bonds due to the delocalization of their lone pair electrons over the B-N π bonds. To make it form hydrogen bonds, one may need to break the planarity of h-BN so that the orbital overlap in the B-N π bonds can be reduced. This idea is verified with first-principles calculations on the adsorption of a water molecule on hypothetical h-BN surfaces, the planarity of which is broken. One can do it in silico but not in vitro. BN nanotubes (BNNTs) are considered as a more realistic BN surface with nonplanarity. The hydrogen bond is shown to become stronger as the curvature of the tube increases. On the contrary, the strength of the dispersion force acting at the interface becomes weaker. In water adsorption, these two interactions are in competition with each other. However, in epoxy adhesion, the interaction due to dispersion forces is overwhelmingly stronger than that due to hydrogen bonding. The smaller the curvature of the surface, the smaller the distance between more atoms at the interface; thus, the interaction due to dispersion forces maximized.

Enhanced Thermal Conductivity of Epoxy Composites Filled with Al2O3/Boron Nitride Hybrids for Underfill Encapsulation Materials

In this study, a thermal conductivity of 0.22 W·m-1·K-1 was obtained for pristine epoxy (EP), and the impact of a hybrid filler composed of two-dimensional (2D) flake-like boron nitride (BN) and zero-dimensional (0D) spherical micro-sized aluminum oxide (Al2O3) on the thermal conductivity of epoxy resin was investigated. With 80 wt.% hybrid Al2O3-BN filler contents, the thermal conductivity of the EP composite reached 1.72 W·m-1·K-1, increasing approximately 7.8-fold with respect to the pure epoxy matrix. Furthermore, different important properties for the application were analyzed, such as Fourier-transform infrared (FTIR) spectra, viscosity, morphology, coefficient of thermal expansion (CTE), glass transition temperature (Tg), decomposition temperature (Td), dielectric properties, and thermal infrared images. The obtained thermal performance is suitable for specific electronic applications such as flip-chip underfill packaging.

Polymer Nanocomposite-based Coatings for Corrosion Protection

Corrosion of metals induces enormous loss of material performance and increase of cost, which has been a common and intractable issue that needs to be addressed urgently. Coating technology has been acknowledged to be the most economic and efficient approach to retard the metal corrosion. For several decades, polymers have been recognized as an effective anticorrosion coating material in both industries and scientific communities, as they demonstrate good barrier properties, ease of altering properties and massive production. Nanomaterials show distinctively different physical and chemical properties compared with their bulk counterparts, which have been considered as highly promising functional materials in various applications, impacting virtually all the fields of science and technologies. Recently, the introduction of nanomaterials with various properties into polymer matrix to form a polymer nanocomposite has been devoted to improve anticorrosive ability of polymer coatings. In this review article, we highlight the recent advances and synopsis of these high-performance polymer nanocomposites as anticorrosive coating materials. We expect that this work could be helpful for the researchers who are interested in the development of functional nanomaterials and advanced corrosion protection technology.

Thermally Conductive Elastomer Composites with Poly(catechol-polyamine)-Modified Boron Nitride

Effective heat dissipation has become a major concern with the rapid development of microelectronic devices. In general, thermally conductive fillers are incorporated into the polymeric matrix to increase the thermal conductivity of polymer composites. Herein, poly(catechol-polyamine) (PCPA) is employed to modify boron nitride (BN) platelets, referred to as BN-PCPA, and improves the interfacial compatibility between a thermally conductive filler and elastomer matrix, resulting in carboxylated acrylonitrile-butadiene rubber (XNBR) composites filled with BN-PCPA platelets with enhanced thermal conductivity. The influence of PCPA thickness on the mechanical properties, thermal conductivity, and dielectric properties of BN-PCPA/XNBR composites is systematically studied. Briefly, the interfacial compatibility between the BN-PCPA filler and XNBR matrix increases with increasing PCPA thickness, leading to enhanced thermal conductivity. The maximum thermal conductivity of 0.399 W/(m·K) has been rendered by the BN-PCPA-12h/XNBR composite, which is about 2.5 times of pure XNBR. This work provides an easy route to develop polymer composites with a relatively high thermal conductivity and high dielectric constant for potential application in practical electronic packaging.

Ångstrom-Scale, Atomically Thin 2D Materials for Corrosion Mitigation and Passivation

Metal deterioration via corrosion is a ubiquitous and persistent problem. Ångstrom-scale, atomically thin 2D materials are promising candidates for effective, robust, and economical corrosion passivation coatings due to their ultimate thinness and excellent mechanical and electrical properties. This review focuses on elucidating the mechanism of 2D materials in corrosion mitigation and passivation related to their physicochemical properties and variations, such as defects, out-of-plane deformations, interfacial states, temporal and thickness variations, etc. In addition, this review discusses recent progress and developments of 2D material coatings for corrosion mitigation and passivation as well as the significant challenges to overcome in the future.