Significantly suppressing CO release achieved by the catalysis effect of nanostructured rare earth/manganese oxides: Application in flame retardant thermoplastic polyurethane

There is significant smoke and toxic volatiles generated from the combustion of thermoplastic polyurethane (TPU), which has compromised its application and posed a significant threat to human life. Here, the hydrothermal-citrate complexation method synthesised the rare earth Mn-based composite catalyst and blended with TPU to mitigate smoke release and toxic gas generation during TPU combustion. The results demonstrate that the inclusion of 3 wt% Mn-La and Mn-Ce catalysts into TPU leads to a 41.3% and 33.6% decrease in maximum smoke density (Ds max), respectively, along with a 52.4% and 50.5% reduction in peak CO production rate (pCOPR). The mechanism of rare earth Mn-based catalyst-based smoke suppression and toxicity reduction in TPU is explained at a microscopic scale based on density functional theory (DFT) research: the introduction of catalyst bolsters the adsorption of O2 and CO on the surface of TPU nanocomposites and facilitates the oxidation of CO. Additionally, it can expedite the formation of dense carbon layers and impede heat and mass transfer. The TPU nanocomposites exhibit excellent flame retardancy and effective smoke suppression. A feasible strategy for manufacturing fire-safety TPU nanocomposites with favorable comprehensive properties is proposed.

Facile Synthesis of Reduced-Graphene-Oxide-Modified Ammonium Polyphosphate to Enhance the Flame Retardancy, Smoke Release Suppression, and Mechanical Properties of Epoxy Resin

A unique hybridized intumescent flame retardant named reduced-graphene-oxide-modified ammonium polyphosphate (RGO-APP) was successfully synthesized via the simple hydrothermal method and reduced process. Then, the obtained RGO-APP was applied in epoxy resin (EP) for flame retardancy reinforcement. The addition of RGO-APP results in a significant reduction in heat release and smoke production from the EP, which is attributed to EP/RGO-APP producing a more compact and intumescent char against the heat transfer and combustible decomposition, thus enhancing the fire safety of EP, as confirmed by char residue analysis. Especially, the EP containing 15 wt% RGO-APP acquires a limiting oxygen index (LOI) value of 35.8% and shows a 83.6% reduction in peak heat release rate and a 74.3% reduction in peak smoke production rate compared with those of pure EP. The tensile test exhibits that the presence of RGO-APP favors the enhancement in tensile strength and elastic modulus of EP due to the good compatibility between flame retardant and epoxy matrix, as supported by differential scanning calorimetry (DSC) and scanning electron microscope (SEM) analyses. This work provides a new strategy for the modification of APP, thus facilitating a promising application in polymeric materials.

Synergistic Effects of Graphene and Ammonium Polyphosphate Modified with Vinyltrimethoxysilane on the Properties of High-Impact Polystyrene Composites

Ammonium polyphosphate (APP) was modified with a silane coupling agent (vinyltrimethoxysilane, Si-171), and then the synergistic flame retarding effect of graphene and surface-modified APP (APP@Si-171) on high-impact polystyrene (HIPS) was investigated. Surface modification and thermal stability characterization of APP were analyzed by Fourier transform infrared spectroscopy (FTIR), energy dispersive spectrometer (EDS), scanning electron microscopy (SEM) and thermogravimetric analysis (TGA). The results showed that surface-modified APP (APP@Si-171) exhibited significantly better dispersion and less agglomeration tendencies compared with pure APP. A series of target HIPS composites containing different mass fractions of the two flame retardants were prepared by melt blending. TGA and cone calorimeter tests (CCT) were conducted to quantitatively investigate the thermal and flammability properties of the composites, respectively. Results from TGA and CCT demonstrated that the addition of the flame retardants delayed the onset and peak temperatures in differential thermogravimetry (DTG) curves and weakened the peak heat release rate (PHRR) and total heat release (THR). Moreover, the synergistic effect index (SE) was employed to quantify the synergistic behavior between the two fillers, and the results showed that APP@Si-171 and graphene had a synergistic effect on improving the thermal stability and flame retardancy of HIPS.

Effects of Size of Zinc Borate on the Flame Retardant Properties of Intumescent Coatings

This paper is aimed at assessing the fire retardancy and thermal stability of intumescent flame retardant (IFR) containing ammonium polyphosphate (APP), pentaerythritol (PER), and melamine (MEL). Zinc borate (ZB) was added at the loading of 2%, 4%, 6%, 8%, 10%, and 12% by weight of IFR. The sizes of investigated ZB fall in 3 ranges: 1-2 μm, 2-5 μm, and 5-10 μm. The performance of APP/PER/MEL was investigated by using thermogravimetry analysis (TGA), cone calorimeter test, Fourier-transform infrared (FTIR) spectroscopy, scanning electron microscopy, and energy-dispersive spectrometry. The results obtained from the above experiments show that the incorporation of ZB can improve the fire protection performance. A 77% decrease in total smoke production and 84.6% decrease in total heat release were achieved for the addition of 2 wt% ZB (2-5 μm) in the IFR coating. TGA results indicate an increased amount of char residue. Compared to the control IFR coating, the char residue of IFR containing 2 wt% ZB (2-5 μm) has increased approximately 1.5-fold, 10-fold, and 25-fold, at 600°C, 700°C, and 800°C, respectively. The effective char formation results in excellent smoke suppression. Regarding smoke suppression performance, the order for smoke density is IFR/ZB (2-5 μm) < IFR/ZB (5-10 μm) < IFR/ZB (1-2 μm), regardless of investigated loading levels. The decline of smoke suppression performance for IFR/ZB (5-10 μm) and IFR/ZB (1-2 μm) is believed to be due to the poor char formation, as a result of a weak interaction of APP, PER, MEL, and ZB. This weak interaction is caused by the decrease in the specific surface area and agglomeration of ZB particles for IFR/ZB (5-10 μm) and IFR/ZB (1-2 μm), respectively.

High-Performance Electronic Cloth for Facilitating the Rehabilitation of Human Joints

The concern about easily characterizing the conditions of human joints to facilitate rehabilitation during recovery training has been out of sight, even though it is acknowledged that timely recovering functions of injured joints is a must. To facilitate the situation to be addressed, a stretchable, air-permeable electronic cloth (SApEC) was fabricated by electrostatic spinning and hot-pressing. The SApEC consists of conductive-elastic fabric Ag and composite nanofibrous membrane (CNFM) with components of poly(vinylidene fluoride- co-hexa-fluoropropyiene) and thermoplastic urethane. The electronic cloth not only owns chemical stability and ultralight weight, but scavenges triboelectric signals from joint movements. These characters allow the SApEC to be an easy and convenient indicator to indicate the activity of joints, when users get rehabilitation training in non-hospital places. With the assistance of several electronic components, the SApEC could control alarms, such as a warning lamp. This favorable ability allows the SApEC to make alerts, once users face any accidents again, like sudden fall or heart failure. Given the advantages mentioned above, it is reasonable to believe that the SApEC has a promising prospect in portable and wearable electronics, involving indicating rehabilitation of joints and keeping an eye on users' safety.

Investigation of Flame Retardant Flexible Polyurethane Foams Containing DOPO Immobilized Titanium Dioxide Nanoparticles

In this work, a multi-functional nanoparticle (TiO₂-KH570-DOPO) has been successfully synthesized through the attachment of 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO)-methacryloxy propyl trimethoxyl silane on the surface of titanium dioxide (TiO₂). Supercritical carbon dioxide was used as the solvent in order to increase the grafting level. The chemical structure of TiO₂-KH570-DOPO was fully characterized using Fourier transform infrared spectra, thermogravimetric analysis and transmission electron microscopy. The modified TiO₂ was incorporated into flexible polyurethane foam (FPUF). The fire performance of FPUF blends was evaluated using microscale combustion calorimetry. Peak heat release rate and total heat release values were reduced from 657.0 W/g and 28.9 kJ/g for neat FPUF sample to 519.2 W/g and 26.8 kJ/g of FPUF specimen containing 10 wt % of TiO₂-KH570-DOPO. Analysis of thermal stability and the observation of char formation suggests that TiO₂-KH570-DOPO is active in the condensed phase.