Thermal stability and fire reaction of poly(butylene succinate) nanocomposites using natural clays and FR additives

The synergistic flame retardant effect of biobased phytic acid arginine salt and hydroxylated montmorillonite in polybutylenes succinate

In this research, hydroxylated nano montmorillonite (DK2) was used as a synergistic agent in combination with phytic acid arginine salt (PaArg). The flame retardancy and mechanical properties of PBS with different amounts of PaArg and DK2 were studied. Furthermore, the synergistic effect and mechanism of PaArg and DK2 in PBS were explored. The results showed that adding 23.5 % PaArg and 1.5 % DK2 increased the limiting oxygen index value (LOI) of the composite to 31.4 %, passing the UL 94 V-0 rating. By adding 25 % PaArg alone, the LOI value of the composite is 26.2 %, and the vertical burning test result is only V-2 rating. The cone calorimetry test results show that the peak heat release rate, total heat release rate, and total smoke production of PBS/23.5 % PaArg/1.5 % DK2 composite are 55.8 %, 17.1 %, and 44.7 % lower than those of PBS/25 % PaArg composite, respectively. All the results showed that PaArg and DK2 exhibited good synergistic flame retardancy in PBS. In addition, the impact strength and bending strength test results show that the impact strength and bending strength of PBS/23.5 %PaArg/1.5 %DK2 composite are higher than those of PBS/25%PaArg composite. This work improved the flame retardant efficiency of biobased flame retardants in PBS.

Water Hyacinth Fiber as a Bio-Based Carbon Source for Intumescent Flame-Retardant Poly (Butylene Succinate) Composites

In this study, flame-retardant poly (butylene succinate) (PBS) composites were developed utilizing a bio-based intumescent flame retardant (IFR) system. Water hyacinth fiber (WHF) was used as a bio-based carbon source, while ammonium polyphosphate (APP) served as both an acid source and a blowing agent. Effects of WHF:APP weight ratio and total IFR content on the thermal stability and flammability of WHF/APP/PBS composites were investigated. The results demonstrated that the 15WHF/30APP/PBS composite with a WHF to APP ratio of 1:2 and a total IFR content of 45 wt% had a maximum limiting oxygen index (LOI) value of 28.8% and acquired good flame retardancy, with a UL-94 V-0 rating without polymer-melt dripping. Additionally, its peak heat release rate (pHRR) and total heat release (THR) were, respectively, 53% and 42% lower than those of the neat PBS. Char residue analysis revealed that the optimal WHF:APP ratio and total IFR content promoted the formation of a high graphitized intumescent char with a continuous and dense structure. In comparison to the neat PBS, the tensile modulus of the 15WHF/30APP/PBS composite increased by 163%. Findings suggested the possibility of employing WHF, a natural fiber, as an alternative carbon source for intumescent flame-retardant PBS composites.

Incorporation of Fly Ash in Flame-Retardant Systems of Biopolyesters

The incorporation of fly ash in polybutyl succinate (PBS) and polybutyl adipate terephtalate (PBAT) in the partial replacement of ammonium polyphosphate and/or melamine polyphosphate is evaluated in the present work. Furthermore, the influence of the surface modification of fly ash with two silanes and titanate coupling agents was also studied. Cone calorimeter experiments, pyrolysis combustion flow calorimeters (PCFCs), and UL94V tests were used to assess the fire performance of the composites. Scanning electronic microscopy, X-microanalysis, and X-ray diffractometry analysis were carried out on cone calorimeter residues in order to access the fire-retardant mode of action. The formation of new components due to the presence of fly ash was highlighted by X-ray diffractometry, indicating the synergistic effects between the flame-retardant system and fly ash. The X-microanalysis results showed that the main fraction of initial phosphorous is present in the cone calorimeter residue, indicating that the proposed system acts in a condensed phase.

Assembled hybrid films based on sepiolite, phytic acid, polyaspartic acid and Fe3+ for flame-retardant cotton fabric

To impart durable flame retardant property to cotton fabric, a kind of multilayered hybrid film based on environmentally friendly phytic acid, sepiolite, polyaspartic acid, and Fe3+ were deposited on the surface of cotton fabric by layer-by-layer and spraying method to form a dense protective layer. Compared with cotton fabric, hybrid film coated cotton showed excellent flame retardant property and low fire hazard, which can be demonstrated by vertical flame test, limiting oxygen index (LOI) and cone calorimeter test. After-flame time and after-glow time of hybrid film coated cotton is 1 s and 1 s, respectively. LOI value of hybrid film coated cotton increased by 44.4% compared with control sample. Cone calorimeter test revealed a total heat release rate reduction of 52.6% and peak heat release rate reduction of 73.6% for hybrid film coated cotton fabric. This work demonstrates that the hybrid film composed of phytic acid, sepiolite, polyaspartic acid, and Fe3+ could improve the durable flame retardant property of cotton fabric.

Fire Protective Surface Coating Containing Nanoparticles for Marine Composite Laminates

A poly(vinyl alcohol) (PVA)-based coating containing ammonium polyphosphate (APP) and sepiolite nanofillers (SP) and supported by a glass fabric was developed to fire-protect a glass-fiber-reinforced unsaturated-polyester-based (UP) polymer (GFRP). The fire behavior and thermal stability of the PVA coatings were characterized using thermogravimetric analysis (TGA) and a cone calorimeter. The coatings’ residues were investigated by X-ray diffraction (XRD) and scanning electron microscopy (SEM). The results from the cone calorimeter showed that the addition of sepiolite significantly improves the flame retardancy of PVA/APP/SP coatings. The addition of both additives promoted the formation of a cohesive layer composed of a silico-phosphate structure resulting from the reactivity between APP and SP. The fire resistance of the composite laminate protected by PVA coatings was evaluated using a cone calorimeter by measuring the temperature of the back face. Photogrammetry was used to assess the swelling of residues after heat exposure. The interaction between APP and SP in PVA coating leads to the formation of an effective thermal barrier layer. The presence of SP reduces the layer expansion but greatly decreases the backside temperature during the initial period of exposure. The effect was assigned to high thermal stability of the layer and its ability to dissipate heat by re-radiation.

Influence of Sepiolite and Lignin as Potential Synergists on Flame Retardant Systems in Polylactide (PLA) and Polyurethane Elastomer (PUE)

A comparison of the influence of sepiolite and lignin as potential synergists for fire retardant (FR) systems based on ammonium polyphosphate (APP) has been carried out in polyurethane elastomer and polylactide. Different ratios of kraft lignin and sepiolite were tested in combination with APP in both polymers. The thermal stability and the fire behavior of the corresponding composites were evaluated using Thermogravimetric Analysis (TGA), a Pyrolysis Combustion Flow Calorimeter (PCFC) and Cone Calorimeter (CC). The mechanisms of flame retardancy imparted by APP and other components were investigated. Synergistic effects were highlighted but only for specific ratios between APP and sepiolite in polyurethane elastomer (PUE) and polylactide (PLA) on one hand, and between APP and lignin in PLA on the other hand. Sepiolite acts as char reinforcement but through the formation of new phosphorus compounds it is also able to form a protective layer. Conversely, only complementary effects on fire performance were noted for lignin in PUE due to a dramatic influence on thermal stability despite its action on char formation.

The relationship of structure, thermal and water vapor permeability barrier properties of poly(butylene succinate)/organomodified beidellite clay bionanocomposites prepared by in situ polycondensation

The exploitation of beidellite clay (BDT), used as a nanofiller in the preparation of poly(butylene succinate) (PBS)/organoclay biodegradable nanocomposites, was investigated. A series of bionanocomposites with various loadings of the organoclay (3CTA-BDT) were prepared by in situ polycondensation reaction between succinic anhydride (SuAh) and 1,4-butanediol (1,4-BD) at atmospheric pressure in refluxing decalin with azeotropic removal of water, and the reaction was catalyzed by non-toxic bismuth chloride (BiCl₃). X-ray diffraction (XRD) and scanning electron microscopy (SEM) results showed that 3CTA-BDT was likely exfoliated and well dispersed in PBS matrix. Thermal properties (TGA, DSC and thermal conductivity), contact angle measurements and water vapor sorption behavior of the corresponding nanocomposites were also discussed. Compared to pure PBS, a significant reduction of the diffusion coefficient and the water vapor permeability (WVP) by 44 and 37%, respectively, was observed by adding only 5 wt% of 3CTA-BDT. These results could make these bionanocomposites suitable materials for food packaging application.

The exploitation of beidellite clay (BDT), used as a nanofiller in the preparation of poly(butylene succinate) (PBS)/organoclay biodegradable nanocomposites, was investigated. Their thermal and water vapor barrier properties were also studied.

Thermal degradation kinetics investigation on Nano-ZnO/IFR synergetic flame retarded polypropylene/ethylene-propylene-diene monomer composites processed via different fields

In the field of polymer processing, disperse phase exhibited better dispersion and distribution performance in elongational field rather than shearing field. This property commonly brought a better functional feature for polymer composites. It could also be applied to Nano-ZnO/IFR synergetic flame retarded polypropylene/ ethylene-propylene-diene monomer composites. An experiment was designed to study the mechanism of improving flame retardant properties. In the experiment, the same formulas of composites were extruded by vane extruder (represents elongational field) and three-screw extruder (represents shearing field). Then Kissinger method and Flynn-Wall-Ozawa method were used to mutually proved that Nano-ZnO with better dispersion condition catalysed a more intense esterification of IFR in the whole thermal degradation process.

The Effect of Varying Almond Shell Flour (ASF) Loading in Composites with Poly(Butylene Succinate (PBS) Matrix Compatibilized with Maleinized Linseed Oil (MLO)

In this work poly(butylene succinate) (PBS) composites with varying loads of almond shell flour (ASF) in the 10⁻50 wt % were manufactured by extrusion and subsequent injection molding thus showing the feasibility of these combined manufacturing processes for composites up to 50 wt % ASF. A vegetable oil-derived compatibilizer, maleinized linseed oil (MLO), was used in PBS/ASF composites with a constant ASF to MLO (wt/wt) ratio of 10.0:1.5. Mechanical properties of PBS/ASF/MLO composites were obtained by standard tensile, hardness, and impact tests. The morphology of these composites was studied by field emission scanning electron microscopy-FESEM) and the main thermal properties were obtained by differential scanning calorimetry (DSC), dynamical mechanical-thermal analysis (DMTA), thermomechanical analysis (TMA), and thermogravimetry (TGA). As the ASF loading increased, a decrease in maximum tensile strength could be detected due to the presence of ASF filler and a plasticization effect provided by MLO which also provided a compatibilization effect due to the interaction of succinic anhydride polar groups contained in MLO with hydroxyl groups in both PBS (hydroxyl terminal groups) and ASF (hydroxyl groups in cellulose). FESEM study reveals a positive contribution of MLO to embed ASF particles into the PBS matrix, thus leading to balanced mechanical properties. Varying ASF loading on PBS composites represents an environmentally-friendly solution to broaden PBS uses at the industrial level while the use of MLO contributes to overcome or minimize the lack of interaction between the hydrophobic PBS matrix and the highly hydrophilic ASF filler.