Facile fabrication of organically modified boron nitride nanosheets and its effect on the thermal stability, flame retardant, and mechanical properties of thermoplastic polyurethane

Tunable construction of fire safe and mechanically strong hierarchical composites towards electromagnetic interference shielding

Cotton fabric composites were designed to be protected by fire safe thermoplastic polyurethane (TPU) composites for developing electromagnetic interference (EMI) shielding polymer composites with superior mechanical properties. Herein, the as-prepared MXene was coated onto the fiber surface of cotton and then thermally compressed with TPU composites, which were filled with the sodium dodecyl sulfate modified layered double hydroxides functionalized the short carbon fiber hybrids through melt blending method. Then, a series of highly fire safe cotton/TPU hierarchical composites were constructed by a designed thermal compression technique. For instance, the obtained cotton/TPU hierarchical sample showed greatly reduced peak of heat release rate, peak of carbon monoxide production rate and peak of carbon dioxide production rate of TPU by 50.1%, 52.1% and 55.4%, respectively. Furthermore, the cotton/TPU hierarchical composites possessed the EMI shielding effectiveness of 40.0 dB in the X band and 54.6 dB in the K band. The mechanical property of the cotton/TPU hierarchical composites was also reinforced, where the elongation at break and toughness values of the TPU/SCF/mLDH1/C2 hierarchical composite were 21.47 and 18.30 times higher than those of pure TPU, respectively. These mechanically strong hierarchical composites have brought a promising attempt to broaden their practical application, removing the fire hazards and electromagnetic waves radiation from the environment.

Improvement of the Thermal Conductivity and Mechanical Properties of 3D-Printed Polyurethane Composites by Incorporating Hydroxylated Boron Nitride Functional Fillers

Recently, the use of fused deposition modeling (FDM) in the three-dimensional (3D) printing of thermal interface materials (TIMs) has garnered increasing attention. Because fillers orient themselves along the direction of the melt flow during printing, this method could effectively enhance the thermal conductivity of existing composite materials. However, the poor compatibility and intensive aggregation of h-BN fillers in polymer composites are still detrimental to their practical application in thermally conductive materials. In this study, hydroxyl-functionalized boron nitride (OH-BN) particles were prepared by chemical modification and ultrasonic-assisted liquid-phase exfoliation to explore their impact on the surface compatibility, mechanical properties and the final anisotropic thermal conductivity of thermoplastic polyurethane (TPU) composites fabricated by FDM printing. The results show that the surface-functionalized OH-BN fillers are homogeneously dispersed in the TPU matrix via hydrogen bonding interactions, which improve the interfacial adhesion between the filler and matrix. For the same concentration of loaded filler, the OH-BN/TPU composites exhibit better mechanical properties and thermal conductivities than composites incorporating non-modified h-BN. These composites also show higher heat conduction along the stand-vertical direction, while simultaneously exhibiting a low dielectric constant and dielectric loss. This work therefore provides a possible strategy for the fabrication of thermal management polymers using 3D-printing methods.

Nanomechanical study of aqueous-processed h-BN reinforced PVA composites

Hexagonal boron nitride (h-BN) as a filler has significantly improved the mechanical properties of various polymers composites. Among them, polyvinyl alcohol (PVA) is particularly important for its wide range of industrial applications and biocompatibility nature. However, preparing a homogenous composite of h-BN and PVA in water is troublesome as the aqueous processing of h-BN without any additives is challenging. In this context, a pre-processing technique is used to produce an additive-free aqueous dispersion of h-BN. The uniformly dispersed composites are then prepared with different concentrations of h-BN. Free-standing thin films are fabricated using the doctor blade technique, and nanoindentation is employed to understand their deformation behaviour at smaller length scale for better understanding of micro-mechanism involved. Reduced elastic modulus and hardness of 10 wt% h-BN/PVA composite film are enhanced by ∼93% and ∼159%, respectively, compared to pristine PVA. Frequency sweep dynamic mechanical analysis is performed between 1 and 50 Hz, and the elastic properties of composite materials are found to improve significantly upon addition of h-BN nanosheets. Besides, the impact of h-BN incorporation in stress relaxation behaviour and hardness depth profiling are also investigated. The observed improvement in mechanical properties of the composites may be attributed to the uniform distribution of the nanosheets and the strong interfacial interaction between h-BN and PVA, which ensures efficient mechanical stress transfer at the interface.

Amino Acid-Assisted Sand-Milling Exfoliation of Boron Nitride Nanosheets for High Thermally Conductive Thermoplastic Polyurethane Composites

Boron nitride nanosheets (BNNSs) show excellent thermal, electrical, optical, and mechanical properties. They are often used as fillers in polymers to prepare thermally conductive composites, which are used in the production of materials for thermal management, such as electronic packaging. Aside from the van der Waals force, there are some ionic bond forces between hexagonal boron nitride (h-BN) layers that result in high energy consumption and make BNNSs easily agglomerate. To overcome this issue, L-lysine (Lys) was first employed as a stripping assistant for preparing graft-functionalized BNNSs via mechanical sand-milling technology, and the obtained Lys@BNNSs can be added into thermoplastic polyurethane (TPU) by solution mixing and hot-pressing methods to prepare thermally conductive composites. This green and scalable method of amino acid-assisted sand-milling can not only exfoliate the bulk h-BN successfully into few-layer BNNSs but also graft Lys onto the surface or edges of BNNSs through Lewis acid–base interaction. Furthermore, benefiting from Lys’s highly reactive groups and biocompatibility, the compatibility between functionalized BNNSs and the TPU matrix is significantly enhanced, and the thermal conductivity and mechanical properties of the composite are remarkably increased. When the load of Lys@BNNSs is 3 wt%, the thermal conductivity and tensile strength of the obtained composites are 90% and 16% higher than those of the pure TPU, respectively. With better thermal and mechanical properties, Lys@BNNS/TPU composites can be used as a kind of heat dissipation material and have potential applications in the field of thermal management materials.

Nanohybrid of Co3O4 Nanoparticles and Polyphosphazene-Decorated Ultra-Thin Boron Nitride Nanosheets for Simultaneous Enhancement in Fire Safety and Smoke Suppression of Thermoplastic Polyurethane

Thermoplastic polyurethane (TPU) is widely used in daily life due to its characteristics of light weight, high impact strength, and compression resistance. However, TPU products are extremely flammable and will generate toxic fumes under fire attack, threatening human life and safety. In this article, a nanohybrid flame retardant was designed for the fire safety of TPU. Herein, Co₃O₄ was anchored on the surface of exfoliated ultra-thin boron nitride nanosheets (BNNO@Co₃O₄) via coprecipitation and subsequent calcination. Then, a polyphosphazene (PPZ) layer was coated onto BNNO@Co₃O₄ by high temperature polymerization to generate a nanohybrid flame retardant named BNNO@Co₃O₄@PPZ. The cone calorimeter results exhibited that the heat release and smoke production during TPU combustion were remarkably restrained after the incorporation of the nanohybrid flame retardant. Compared with pure TPU, the peak heat release rate (PHRR) decreased by 44.1%, the peak smoke production rate (PSPR) decreased by 51.2%, and the peak CO production rate (PCOPR) decreased by 72.5%. Based on the analysis of carbon residues after combustion, the significant improvement in fire resistance of TPU by BNNO@Co3O4@PPZ was attributed to the combination of quenching effect, catalytic carbonization effect, and barrier effect. In addition, the intrinsic mechanical properties of TPU were well maintained due to the existence of the PPZ organic layer.

Lightweight, amphipathic and fire-resistant prGO/MXene spherical beads for rapid elimination of hazardous chemicals

Frequent leaks of hazardous chemicals have a huge impact on human lives, property and the ecological environment. Therefore, the three-dimensional functional porous materials with high absorption efficiency and special wettability for the disposal of hazardous chemical spills is an urgent demand. In this work, a series of spherical beads consisting of partially reduced graphene oxide (prGO) and MXene (Ti₃C₂T_x) nanosheets were constructed by hydrogen bond induced self-assembly along with freeze-drying and thermal treatment. The lightweight and amphipathic prGO/MXene spherical beads (prGMSBDs) had millimeter-level size, spherical morphology and highly porous internal structure, which were especially suitable for eliminating hazardous chemicals. Because of their excellent thermal stability and fire retardance, the prGMSBDs could be used to absorb flammable organic liquids, reducing the fire risk of the flammable hazardous chemical spills. Indeed, the prGMSBDs exhibited outstanding absorption performances for various hazardous chemicals, including organic solvents and water-based concentrated acid and alkali. Moreover, the prGMSBDs showed relatively stable absorption performance after five absorption-drying cycles. Due to meeting the requirements of both amphipathic characteristic and flame retardancy, the prGMSBDs reported in this work may offer a promising strategy for rapidly cleaning up various hazardous chemicals and open a feasible route to protecting the combustible hazardous chemical spills from fire.

Robust Biomimetic Nacreous Aramid Nanofiber Composite Films with Ultrahigh Thermal Conductivity by Introducing Graphene Oxide and Edge-Hydroxylated Boron Nitride Nanosheet

Dielectric materials with excellent thermally conductive and mechanical properties can enable disruptive performance enhancement in the areas of advanced electronics and high-power devices. However, simultaneously achieving high thermal conductivity and mechanical strength for a single material remains a challenge. Herein, we report a new strategy for preparing mechanically strong and thermally conductive composite films by combining aramid nanofibers (ANFs) with graphene oxide (GO) and edge-hydroxylated boron nitride nanosheet (BNNS-OH) via a vacuum-assisted filtration and hot-pressing technique. The obtained ANF/GO/BNNS film exhibits an ultrahigh in-plane thermal conductivity of 33.4 Wm⁻¹ K⁻¹ at the loading of 10 wt.% GO and 50 wt.% BNNS-OH, which is 2080% higher than that of pure ANF film. The exceptional thermal conductivity results from the biomimetic nacreous “brick-and-mortar” layered structure of the composite film, in which favorable contacting and overlapping between the BNNS-OH and GO is generated, resulting in tightly packed thermal conduction networks. In addition, an outstanding tensile strength of 93.3 MPa is achieved for the composite film, owing to the special biomimetic nacreous structure as well as the strong π−π interactions and extensive hydrogen bonding between the GO and ANFs framework. Meanwhile, the obtained composite film displays excellent thermostability (T_d = 555 °C, T_g > 400 °C) and electrical insulation (4.2 × 10¹⁴ Ω·cm). We believe that these findings shed some light on the design and fabrication of multifunctional materials for thermal management applications.

Tribological performances of hexagonal boron nitride nanosheets via surface modification with silane coupling agent

Hexagonal boron nitride (h-BN) is a promising lubricant additive for decreasing wear and friction. However, the poor dispersion stability and bulky size of h-BN restricted its lubrication application. In this paper, bulk h-BN was exfoliated into h-BN nanosheets (h-BNNSs), and then the self-made h-BNNSs were chemically modified with silane coupling agent via a facile and scalable reaction method. The morphology and structure of surface-functionalized h-BNNSs (m-BNNSs) were certified using a series of characterizations. Results revealed that h-BNNSs could be chemically well capped by surface modifier and the lipophilic groups were covalently attached to h-BNNSs surfaces. The m-BNNSs composite possessed long-term dispersion in liquid paraffin (LP). At the optimal adding content of 0.6 wt%, coefficient of friction and wear volume of m-BNNSs composite were decreased by about 31.9% and 53.8% compared with those of LP, respectively. Therefore, m-BNNSs composite as a lubricating oil additive has high research value and good prospects of lubrication applications.

Preparation of boron nitride nanosheets via polyethyleneimine assisted sand milling: towards thermal conductivity and insulation applications

The PEI-grafted boron nitride nanosheets were successfully prepared via sand-milling process, which were doped into thermoplastic polyurethane matrix for better in-plane thermal conductivity while maintaining insulation properties.

Nanoreinforcements of Two-Dimensional Nanomaterials for Flame Retardant Polymeric Composites: An Overview

Polymer materials are ubiquitous in daily life. While polymers are often convenient and helpful, their properties often obscure the fire hazards they may pose. Therefore, it is of great significance in terms of safety to study the flame retardant properties of polymers while still maintaining their optimal performance. Current literature shows that although traditional flame retardants can satisfy the requirements of polymer flame retardancy, due to increases in product requirements in industry, including requirements for durability, mechanical properties, and environmental friendliness, it is imperative to develop a new generation of flame retardants. In recent years, the preparation of modified two-dimensional nanomaterials as flame retardants has attracted wide attention in the field. Due to their unique layered structures, two-dimensional nanomaterials can generally improve the mechanical properties of polymers via uniform dispersion, and they can form effective physical barriers in a matrix to improve the thermal stability of polymers. For polymer applications in specialized fields, different two-dimensional nanomaterials have potential conductivity, high thermal conductivity, catalytic activity, and antiultraviolet abilities, which can meet the flame retardant requirements of polymers and allow their use in specific applications. In this review, the current research status of two-dimensional nanomaterials as flame retardants is discussed, as well as a mechanism of how they can be applied for reducing the flammability of polymers.

Flexible polyurethane/boron nitride composites with enhanced thermal conductivity

Polymer-based composites with high thermal conductivity have great potential application as thermal management materials. This study was devoted to improving the thermal conductivity of the flexible thermoplastic polyurethane (TPU) by employing boron nitride (BN) as heat filler. We prepared flexible and thermally conductive TPU/BN composite via solution mixing and hot pressing. The thermal conductivity of the TPU/BN composite with 50 wt% BN (32.6 vol%) reaches 3.06 W/m·K, approximately 1290% enhancement compared to that of pure TPU (0.22 W/m·K). In addition, the thermal conductivity of our flexible TPU/BN composite with 30 wt% BN is almost not varied (a decrease of only 2.5%) after 100 cycles of mechanical bending, which indicates the high stability of heat conduction of our flexible TPU/BN composite under mechanical bending. The maximum tensile strength of the TPU/BN composite with 5 wt% BN is 48.9 MPa, 14% higher than that of pure TPU (43.2 MPa). Our flexible and highly thermally conductive TPU/BN composites show promise for heat dissipation in various applications in the electronics field.