Diphase flame-retardant effect of ammonium polyphosphate and dimethyl methyl phosphonate on polyisocyanurate-polyurethane foam

Quick self-grown ternary supramolecules embedded in sodium alginate to fabricate ultralight sponge exhibiting superior flame retardancy

To mitigate environmental and health risks associated with the use of halogenated flame retardants, effective halogen-free solutions have been extensively explored. In this study, melamine/boric acid/phosphoric acid (MBP)‑sodium alginate (SA) sponge was synthesized by treating MBP ternary supramolecules with microwave irradiation via one-pot, facile, and speedy synthesis, obtaining an MBP-SA sponge, a polysaccharide biopolymer. Crosslinking of SA with Ca2+ ion formed an intact network, and this was confirmed using scanning electron microscopy (SEM). Thereafter, the flame retardancy of the as-synthesized SA/MBP sponge was investigated by exposing it to a spirit lamp and a Bunsen burner; the sponge remained intact for up to 540 s and 370 s, respectively, demonstrating the enhanced flame retardancy of MBP supramolecules in the SA/MBP sponge. The limiting oxygen index of the SA/MBP sponge was up to 62 %, demonstrating the self-extinguishing and thermal insulation properties of the as-synthesized sponge. The findings of this study provide insights for developing a new strategy to use SA/MBP sponges for fire protection.

Engineering Sulfur-Containing Polymeric Fire-Retardant Coatings for Fire-Safe Rigid Polyurethane Foam

With the advantages of lightweight and low thermal conductivity properties, polymeric foams are widely employed as thermal insulation materials for energy-saving buildings but suffer from inherent flammability. Flame-retardant coatings hold great promise for improving the fire safety of these foams without deteriorating the mechanical-physical properties of the foam. In this work, four kinds of sulfur-based flame-retardant copolymers are synthesized via a facile radical copolymerization. The sulfur-containing monomers serve as flame-retardant agents including vinyl sulfonic acid sodium (SPS), ethylene sulfonic acid sodium (VS), and sodium p-styrene sulfonate (VSS). Additionally, 2-hydroxyethyl acrylate (HEA) and 4-hydroxybutyl acrylate are employed to enable a strong interface adhesion with polymeric foams through interfacial H-bonding. By using as-synthesized waterborne flame-retardant polymeric coating with a thickness of 600 µm, the coated polyurethane foam (PUF) can achieve a desired V-0 rating during the vertical burning test with a high limiting oxygen index (LOI) of >31.5 vol%. By comparing these sulfur-containing polymeric fire-retardant coatings, poly(VS-co-HEA) coated PUF demonstrates the best interface adhesion capability and flame-retardant performance, with the lowest peak heat release rate of 166 kW m-2 and the highest LOI of 36.4 vol%. This work provides new avenues for the design and performance optimization of advanced fire-retardant polymeric coatings.

Advancements in Flame-Retardant Systems for Rigid Polyurethane Foam

The amplified employment of rigid polyurethane foam (RPUF) has accentuated the importance of its flame-retardant properties in stimulating demand. Thus, a compelling research report is essential to scrutinize the recent progression in the field of the flame retardancy and smoke toxicity reduction of RPUF. This comprehensive analysis delves into the conventional and innovative trends in flame-retardant (FR) systems, comprising reactive-type FRs, additive-type FRs, inorganic nanoparticles, and protective coatings for flame resistance, and summarizes their impacts on the thermal stability, mechanical properties, and smoke toxicity suppression of the resultant foams. Nevertheless, there are still several challenges that require attention, such as the migration of additives, the insufficient interfacial compatibility between flame-retardant polyols or flame retardants and the RPUF matrix, and the complexity of achieving both flame retardancy and mechanical properties simultaneously. Moreover, future research should focus on utilizing functionalized precursors and developing biodegradable RPUF to promote sustainability and to expand the applications of polyurethane foam.

Surface Flame-Retardant Systems of Rigid Polyurethane Foams: An Overview

Rigid polyurethane foam (RPUF) is one of the best thermal insulation materials available, but its flammability makes it a potential fire hazard. Due to its porous nature, the large specific surface area is the key factor for easy ignition and rapid fires spread when exposed to heat sources. The burning process of RPUF mainly takes place on the surface. Therefore, if a flame-retardant coating can be formed on the surface of RPUF, it can effectively reduce or stop the flame propagation on the surface of RPUF, further improving the fire safety. Compared with the bulk flame retardant of RPUF, the flame-retardant coating on its surface has a higher efficiency in improving fire safety. This paper aims to review the preparations, properties, and working mechanisms of RPUF surface flame-retardant systems. Flame-retardant coatings are divided into non-intumescent flame-retardant coatings (NIFRCs) and intumescent flame-retardant coatings (IFRCs), depending on whether the flame-retardant coating expands when heated. After discussion, the development trends for surface flame-retardant systems are considered to be high-performance, biological, biomimetic, multifunctional flame-retardant coatings.

Use of Blind Rivets in Sandwich Panels—Experimental Investigation of Static and Quasi-Cyclic Loading

In this paper, we present an original experimental investigation on a pull-out test of a blind rivet from the external facing of sandwich panels with various core layer materials (polyisocyanurate foam, mineral wool, and expanded polystyrene). The blind rivets were subjected to an axial and eccentric tensile force introduced as static and quasi-cyclic loading. The statistical sample size was 5. The laboratory results depicted that the core layer of a sandwich panel influenced the load-displacement path of the investigated blind rivet connections, regardless of the nature of the load (static, quasi-cyclic) and the point of the load application (axial, eccentric). It was observed that the blind connection with the polyisocyanurate foam core sandwich panel was characterized by a reduction of both the capacity and the secant stiffness when compared with the blind connection with the mineral wool or the expanded polystyrene core sandwich panels. Moreover, the tested connections demonstrated that the eccentric load gave a higher flexural stiffness than the axial load and that the quasi-cyclic load did not reduce their stiffness and capacity.

Improving the Flame Retardance of Polyisocyanurate Foams by Dibenzo[d,f][1,3,2]dioxaphosphepine 6-Oxide-Containing Additives

A series of new flame retardants (FR) based on dibenzo[d,f][1,3,2]dioxaphosphepine 6-oxide (BPPO) incorporating acrylates and benzoquinone were developed previously. In this study, we examine the fire behavior of the new flame retardants in polyisocyanurate (PIR) foams. The foam characteristics, thermal decomposition, and fire behavior are investigated. The fire properties of the foams containing BPPO-based derivatives were found to depend on the chemical structure of the substituents. We also compare our results to state-of-the-art non-halogenated FR such as triphenylphosphate and chemically similar phosphinate, i.e. 9,10-dihydro-9-oxa-10- phosphaphenanthrene-10-oxide (DOPO), based derivatives to discuss the role of the phosphorus oxidation state.