Microfluidic fabrication of polysiloxane/dimethyl methylphosphonate flame‐retardant microcapsule and its application in silicone foams

Comparative Study of M(Ⅱ)Al (M=Co, Ni) Layered Double Hydroxides for Silicone Foam: Characterization, Flame Retardancy, and Smoke Suppression

To compare the different actions of the two representative transition metal cations of Co²⁺ and Ni²⁺ in layered double hydroxides (LDHs), CoAl-LDH and NiAl-LDH intercalated with CO₃²⁻ were synthesized, and the chemical structures, microstructures, and surface areas thereof were successfully characterized. Then, the two LDHs were utilized as flame retardants and smoke suppressants for silicone foam (SiF). The densities, flame retardancy, smoke suppression, thermal stabilities, and compressive strengths of the two SiF/LDHs nanocomposites were investigated. The introduction of LDHs slightly decreased the density of SiF due to the catalytic actions of Co and Ni during the foaming process of SiF. With respect to the flame retardancy, the addition of only 1 phr of either CoAl-LDH or NiAl-LDH could effectively improve the limiting oxygen index of SiF from 28.7 to 29.6%. Based on the results of vertical flame testing and a cone calorimeter test, the flame retardancy and fire safety of the SiF were effectively enhanced by the incorporation of LDHs. In addition, owing to the good catalytic action and large specific surface area (NiAl-LDH: 174.57 m² g⁻¹; CoAl-LDH: 51.47 m² g⁻¹), NiAl-LDH revealed higher efficiencies of flame retardancy and smoke suppression than those of CoAl-LDH. According to the results of energy-dispersive X-ray spectroscopy, Co and Ni participated in the formation of protective char layers, which inhibited the release of SiO₂ into the gas phase. Finally, the influences on the thermal decomposition and compressive strength for SiF resulting from the addition of LDHs are discussed.

Flame retardancy effects between expandable graphite and halloysite nanotubes in silicone rubber foam

The effect of expandable graphite (EG) and modified halloysite nanotubes (HNTs) on the flame retardant properties of silicone rubber foam (SiF) was studied in this paper. Modified HNTs were obtained by surface modification of the silane-coupling agent A-171. The flame retardancy of SiF was studied by limiting oxygen index (LOI), vertical combustion and cone calorimeter tests. The mechanical properties of SiF were analyzed by a universal mechanical testing machine. The LOI results showed that EG/HNTS@A-171 could enhance the LOI of SiF. The cone calorimeter test results showed that EG/HNTS@A-171 effectively reduced the peak heat release rate, the total heat release rate, the smoke production rate, the total smoke production rate, the CO production rate and the CO2 production rate and increased the carbon residue rate. TGA shows that main chain pyrolysis temperature of the SiF is delayed by 123 °C. The mechanical properties test results showed that EG/HNTS@A-171 improved the tensile strength of SiF. These results indicated that EG/HNTS@A-171 can significantly improve the flame retardant performance of SiF.

Facile preparation of composite flame retardantbased on conjugated microporous polymer hollow spheres

The development of functional materials with better flame-retardant and thermal insulation properties has attracted considerable attention for energy storage applications in modern society. Here, we describe a facile approach for the preparation of conjugated microporous polymer hollow spheres (CMP-HSs) by using SiO₂ nanoparticles as a template via the Sonogashira-Hagihara cross-coupling reaction. The as-synthesized CMP-HSs have good thermal stability with a thermal decomposition temperature of up to 281 °C, high porosity (the BET specific surface area is measured to be approximately 666 m² g^-1) along with lipophilic and hydrophobic characteristics. To further improve their flame retardancy, CMP-HSs were treated with dimethyl phosphonate (DMMP) though an immersion method to prepare the CMP-HSs composite (CMP-HSs-DMMP) flame-retardants. By introducing CMP-HSs-DMMP into the epoxy resin (EP) matrix, the as-prepared EP composites showed excellent flame-retardant properties, e.g., the peak heat release rate (pHRR) and total heat release (THR) value of EP composites containing only 0.2% CMP-HSs-DMMP flame-retardant were 650.9 kW m^-2 and 79.4 MJ m^-2 respectively, in the range of 0 °C - 650 °C, which are 19.6 ± 2% and 19.1 ± 5% lower than that of pure EP within the same temperature range. Considering the significant enhancement of its flame retardancy with only a slight dosage of CMP-HSs-DMMP, such CMP hollow sphere-based flame-retardant composites may have great potential as functional bulk materials or coatings in a variety of fireproofing applications.