Synergistic effect of double percolated co-supportive MWCNT-CB conductive network for high-performance EMI shielding application

A Review of the Establishment of Effective Conductive Pathways of Conductive Polymer Composites and Advances in Electromagnetic Shielding

The enhancement of the electromagnetic interference shielding efficiency (EMI SE) for conductive polymer composites (CPCs) has garnered increasing attention. The shielding performance is influenced by conductivity, which is dependent on the establishment of effective conductive pathways. In this review, Schelkunoff's theory on outlining the mechanism of electromagnetic interference shielding was briefly described. Based on the mechanism, factors that influenced the electrical percolation threshold of CPCs were presented and three main kinds of efficient methods were discussed for establishing conductive pathways. Furthermore, examples were explored that highlighted the critical importance of such conductive pathways in attaining optimal shielding performance. Finally, we outlined the prospects for the future direction for advancing CPCs towards a balance of enhanced EMI SE and cost-performance.

Morphology and Microwave-Absorbing Performances of Rubber Blends with Multi-Walled Carbon Nanotubes and Molybdenum Disulfide

This study details microwave-absorbing materials made of natural rubber/nitrile butadiene rubber (NR/NBR) blends with multi-walled carbon nanotubes (MWCNTs) and molybdenum disulfide (MoS₂). The mechanical blending method and the influences of fabrication on the morphology and microwave-absorbing performance of resulting compounds were logically investigated. It was found that interfacial differences between the fillers and matrix promote the formation of MWCNTs and MoS₂ networks in NR/NBR blends, thus improving microwave-absorbing performance. Compared with direct compounding, masterbatch-based two-step blending is more conducive to forming interpenetrating networks of MWCNTs/MoS₂, endowing the resulting composite with better microwave attenuation capacity. Composites with MWCNTs in NR and MoS₂ in NBR demonstrate the best microwave-absorbing performance, with a minimum reflection loss of -44.54 dB and an effective absorption bandwidth of 3.60 GHz. Exploring the relationship between morphology and electromagnetic loss behavior denotes that such improvement results from the selective distribution of dual fillers, inducing networking and multi-component-derived interfacial polarization enhancement.

Synthesis of a grape-like conductive carbon black/Ag hybrid as the conductive filler for soft silicone rubber

Conductive silicone rubber (CSR) is an outstanding stretchable conductive composite due to its excellent mechanical properties and stable conductivity. In this paper, silver nanoparticles were deposited on carbon black (CB) through a reduction reaction. The uniform dispersion of silver particles on the surface of CB as well as the grape-like branch structure of hybrid particles was formed by the condensation reaction of the hydroxyl groups of CB with (3-mercaptopropyl) trimethoxysilane (KH-590), along with the interattraction between sulfhydryl groups of KH-590 and silver ions. This sulfhydryl modified conductive carbon black/Ag hybrid filler (SMCB@Ag) avoided the high processing viscosity of CSR caused by the hydroxyl groups of CB. The percolation threshold of CSR made from SMCB@Ag was 5.5 wt% according to the percolation equation. With the addition amount of SMCB@Ag increasing to 10 wt%, the conductivity of CSR increased from 10^-5 to about 10¹. Moreover, the conductivity of this CSR showed excellent stability with extension of storage time and increase of stretching-recovery cycles.

Regulating Percolation Threshold via Dual Conductive Phases for High-Efficiency Microwave Absorption Performance in C and X Bands

The development of high-efficiency microwave absorbers for C and X bands still remains a challenge, limiting the settlement of corresponding electromagnetic pollution and radar stealth. In this work, a reduced graphene oxide (RGO)/Cu/Fe₃O₄ composite is successfully proposed by a one-step solvothermal method with a GO dispersion content of 5 mL, where Fe₃O₄ exhibits high magnetic loss from natural resonance at the C band, and Cu nanorods and RGO are introduced as dual conductive phases to produce suitable dielectric properties by regulating the percolation threshold. The results show that the existence of Cu nanorods significantly reduces the conductivity and dielectric loss of the composites, optimizing the coordination of attenuation capacity and impedance matching in the C and X bands. Consequently, the obtained RGO/Cu/Fe₃O₄ composite shows outstanding microwave absorption performance with the maximum effective absorption bandwidth (EAB) value of 5.2 GHz at a thin thickness of 3.1 mm, which covers 84% of the C band and 46% of the X band (4.64-9.84 GHz). The performance is superior to the vast majority of previous absorbers in the corresponding bands.

Complex Permittivity and Electromagnetic Interference Shielding Effectiveness of OPEFB Fiber-Polylactic Acid Filled with Reduced Graphene Oxide

This study was aimed at fabricating composites of polylactic acid (PLA) matrix-reinforced oil palm empty fruit bunch (OPEFB) fiber filled with chemically reduced graphene oxide (rGO). A total of 2-8 wt.% rGO/OPEFB/PLA composites were characterized for their complex permittivity using an open-ended coaxial probe (OEC) technique. The shielding efficiency properties were calculated using the measured transmission (S21) and the reflection (S11) coefficient results. All the measurements and calculations were performed in the 8-12 GHz frequency range. The morphological and microstructural study included X-ray diffraction (XRD), field emission scanning electron microscopy (FE-SEM), and Fourier transform infrared spectroscopy (FTIR). The results indicated that the incorporation of rGO as filler into the composites enhanced their complex permittivity properties. The composites showed a total shielding efficiency (SET) of about 31.2 dB at a frequency range of 8-12 GHz, which suggests their usefulness for microwave absorption.

The Effect of MWCNTs Filler on the Absorbing Properties of OPEFB/PLA Composites Using Microstrip Line at Microwave Frequency

Oil palm empty fruit bunch (OPEFB) fiber/polylactic acid (PLA)-based composites filled with 6–22 wt.% multi-walled carbon nanotubes (MWCNTs) were prepared using a melt blend method. The composites were analyzed using X-ray diffraction (XRD), Fourier transforms infrared (FTIR), field emission scanning electron microscopy (FESEM), and transmission electron microscopy (TEM) of the MWCNTs. The composites were characterized for complex permittivity using the coaxial probe at 8–12 GHz range and the transmission/reflection coefficients were measured through micro strip line. The dielectric permittivity measurements carried out at X-band frequency revealed that 22 wt.% MWCNTs nanocomposite display higher dielectric constant (ε′) and dielectric loss (ε″) values of 4.23 and 0.65, respectively. A maximum absorption loss of 15.2 dB was obtained for the 22 wt.% nanocomposites at 11.75 GHz. This result suggests that PLA/OPEFB/MWCNTs composites are a promising cheap and lightweight material for the effective microwave absorption in the X-band frequency range.

Influence of chemical composition, porosity and fractal dimension on the electrical conductivity of carbon blacks

Carbonaceous materials analyzed in this investigation were six nanometric particle size carbon blacks. Carbons were texturally characterized by gas adsorption (N2, 77 K), helium and mercury density and mercury porosimetry measurements. Electrical conductivity was determinated by impedance spectroscopy, at room temperature. Several works related to the electrical conductivity and to textural parameters of carbon blacks, such as: porosity, specific surface area, etc., have been carried out. However, there are a type of parameters, such as the fractal dimension, the percentage of macropores, the particle size, or the packing density, that are also related to the electrical conductivity, but they have not been previously investigated. In this work, it has been researched how the increase in interparticle/intraparticle porosity decreases the electrical conductivity of the samples studied. Therefore, it is possible to conclude that in this study a complete research work on electrical conductivity has been carried out.

Antistatic Fibers for High-Visibility Workwear: Challenges of Melt-Spinning Industrial Fibers

Safety workwear often requires antistatic protection to prevent the build-up of static electricity and sparks, which can be extremely dangerous in a working environment. In order to make synthetic antistatic fibers, electrically conducting materials such as carbon black are added to the fiber-forming polymer. This leads to unwanted dark colors in the respective melt-spun fibers. To attenuate the undesired dark color, we looked into various possibilities including the embedding of the conductive element inside a dull side-by-side bicomponent fiber. The bicomponent approach, with an antistatic compound as a minor element, also helped in preventing the severe loss of tenacity often caused by a high additive loading. We could melt-spin a bicomponent fiber with a specific resistance as low as 0.1 Ωm and apply it in a fabric that fulfills the requirements regarding the antistatic properties, luminance and flame retardancy of safety workwear.

Fabrication of Flexible, Lightweight, Magnetic Mushroom Gills and Coral-Like MXene⁻Carbon Nanotube Nanocomposites for EMI Shielding Application

MXenes, carbon nanotubes, and nanoparticles are attractive candidates for electromagnetic interference (EMI) shielding. The composites were prepared through a filtration technique and spray coating process. The functionalization of non-woven carbon fabric is an attractive strategy. The prepared composite was characterized using X-ray photoelectron spectroscopy (XPS), X-ray diffraction (XRD), scanning electron microscope (SEM), energy-dispersive X-ray spectroscopy (EDX), and Raman spectroscopy. The MXene-oxidized carbon nanotube-sodium dodecyl sulfate composite (MXCS) exhibited 50.5 dB (99.999%), and the whole nanoparticle-based composite blocked 99.99% of the electromagnetic radiation. The functionalization increased the shielding by 15.4%. The composite possessed good thermal stability, and the maximum electric conductivity achieved was 12.5 Scm-1. Thus, the composite shows excellent potential applications towards the areas such as aeronautics, mobile phones, radars, and military.