Synthesis of siloxane‐containing benzoxazine and its synergistic effect on flame retardancy of polyoxymethylene

Integrating Benzoxazine-PDMS 3D Networks with Carbon Nanotubes for flexible Pressure Sensors

Shapeable and flexible pressure sensors with superior mechanical and electrical properties are of major interest as they can be employed in a wide range of applications. In this regard, elastomer-based composites incorporating carbon nanomaterials in the insulating matrix embody an appealing solution for designing flexible pressure sensors with specific properties. In this study, PDMS chains of different molecular weight were successfully functionalized with benzoxazine moieties in order to thermally cure them without adding a second component, nor a catalyst or an initiator. These precursors were then blended with 1 weight percent of multi-walled carbon nanotubes (CNTs) using an ultrasound probe, which induced a transition from a liquid-like to a gel-like behavior as CNTs generate an interconnected network within the matrix. After curing, the resulting nanocomposites exhibit mechanical and electrical properties making them highly promising materials for pressure-sensing applications.

Sisal-Fiber-Reinforced Polypropylene Flame-Retardant Composites: Preparation and Properties

Natural-fiber-reinforced polypropylene (PP) composites with a series of advantages including light weight, chemical durability, renewable resources, low in cost, etc., are being widely used in many fields such as the automotive industry, packaging, and construction. However, the flammability of plant fiber and the PP matrix restricts the application range, security, and use of these composites. Therefore, it is of great significance to study the flame retardants of such composites. In this paper, sisal-fiber-reinforced polypropylene (PP/SF) flame-retardant composites were prepared using the two-step melt blending method. The flame retardant used was an intumescent flame retardant (IFR) composed of silane-coated ammonium polyphosphate (Si-APP) and pentaerythritol (PER). The influence of different blending processes on the flammability and mechanical properties of the composites was analyzed. The findings suggested that PP/SF flame-retardant composites prepared via different blending processes showed different flame-retardant properties. The (PP/SF)/IFR composite prepared by PP/SF secondary blending with IFR showed excellent flame-retardant performance, with a limited oxygen index of about 28.3% and passing the UL-94 V-0 rating (3.2 mm) in the vertical combustion test. Compared with the (PP/IFR) /SF composite prepared by a matrix primarily blended with IFR and then secondly blended with SF, the peak heat release rate (pk HRR) and total heat release (THR) of the (PP/SF)/IFR composite decreased by 11.3% and 13.7%, respectively. In contrast, the tensile strength of the (PP/SF)/IFR system was 5.3% lower than that of the (PP/IFR)/SF system; however, the overall mechanical (tensile, flexural, and notched impact) properties of the composites prepared using three different mixing processes were similar.

Use of synthetic wollastonite nanofibers in enhancing mechanical, thermal, and flammability properties of polyoxymethylene nanocomposites

This study investigates the mechanical, thermal, and flammability properties of synthetic wollastonite nanofibers (SWN) reinforced polyoxymethylene (POM) nanocomposites. SWN has been added into the POM nanocomposites in the range of 0.5–3 phr via melt blending. The mechanical properties were investigated through tensile and impact tests with scanning electron microscopy and energy dispersive X‐ray analysis. The thermal characterization was performed by thermogravimetry analysis and differential scanning calorimetry. Flame retardancy of nanocomposites was studied through cone calorimetry analysis and limiting oxygen index test. The tensile strength of nanocomposites improved by 5.88% at 1 phr SWN content, whereas Young's modulus increased with increasing content. The thermal stability of nanocomposites was enhanced as indicated by the higher initial degradation temperature, which rose about 22°C at 1 phr SWN content. The POM/SWN nanocomposites exhibited better mechanical strength despite their lower crystallinity due to the substantial reinforcing effect of SWN. The flame retardancy of nanocomposites improved, as indicated by the reduction of peak heat release rate from the cone calorimetry test. This study shows that SWN has simultaneously enhanced the mechanical strength, thermal stability, and flame retardancy of POM nanocomposites and has the potential in automotive applications.

Functionalized GO/Hydroxy-Terminated Polybutadiene Composites with High Anti-Migration and Ablation Resistance Performance

The migration of plasticizers such as nitroglycerin seriously affects the storage and working safety of rocket systems. In this work, hydroxy-terminated polybutadiene (HTPB) liner composites with the cross-linked structure were prepared by cross-linking isocyanate functionalized graphene oxide (IGO) with HTPB to prevent the migration of high energy plasticizers in the propellant. IGO was uniformly dispersed in the matrix as reinforcement and cross-linker, providing good migration resistance and ablation resistance for the liner composites. Compared with pure HTPB, the migration resistance of the liner with 0.5 wt% IGO increased by 18.94%, 16.33% and 15.34% at 25 °C, 60 °C and 90 °C, respectively. In addition, the ablation resistance of the HTPB liner was improved by the addition of IGO. The improved anti-migration properties come from the special laminar structure of IGO and the dense molecular chains network of the cross-linked composites.

Polyimide Copolymers and Nanocomposites: A Review of the Synergistic Effects of the Constituents on the Fire-Retardancy Behavior

Carbon-based polymer can catch fire when used as cathode material in batteries and supercapacitors, due to short circuiting. Polyimide is known to exhibit flame retardancy by forming char layer in condensed phase. The high char yield of polyimide is attributed to its aromatic nature and the existence of a donor–acceptor complex in its backbone. Fabrication of hybrid polyimide material can provide better protection against fire based on multiple fire-retardancy mechanisms. Nanocomposites generally show a significant enhancement in mechanical, electrical, and thermal properties. Nanoparticles, such as graphene and carbon nanotubes, can enhance flame retardancy in condensed phase by forming a dense char layer. Silicone-based materials can also provide fire retardancy in condensed phase by a similar mechanism as polyimide. However, some inorganic fire retardants, such as phosphazene, can enhance flame retardancy in gaseous phase by releasing flame inhibiting radicals. The flame inhibiting radicals generated by phosphazene are released into the gaseous phase during combustion. A hybrid system constituted of polyimide, silicone-based additives, and phosphazene would provide significant improvement in flame retardancy in both the condensed phase and gas phase. In this review, several flame-retardant polyimide-based systems are described. This review which focuses on the various combinations of polyimide and other candidate fire-retardant materials would shed light on the nature of an effective multifunctional flame-retardant hybrid materials.

Study on the synthesis and thermal stability of silicone resins reinforced by Si–O–Ph cross-linking

A novel silicone resin (SR-OH) containing phenolic hydroxyl (Ph–OH) groups was designed and synthesized via co-hydrolysis/condensation and catalytic hydrogenation. During the curing process, the cross-linking degree of the resin was further increased by the Si–O–Ph bonds formed by the reaction of the Ph–OH and terminal Si–OH groups. Thermogravimetric analysis (TGA) showed that the cured resin product exhibited excellent thermal and thermo-oxidative stability, which was much higher than that of a typical methyl phenyl silicone resin (SR-Ph). The temperature at which 5% weight loss occurs (T_d5) was up to 606 °C (nitrogen) and 542 °C (air), and its char yield at 800 °C was 91.1% and 85.3% in nitrogen and air, respectively. The significant improvement in thermal stability was mainly attributed to the formation of Si–O–Ph bonds which not only increases the cross-linking degree of the resin but also significantly prevents degradation by the ‘back-biting’ and oxidative cleavage.

A novel silicone resin (SR-OH) containing phenolic hydroxyl (Ph–OH) groups was designed and synthesized via co-hydrolysis/condensation and catalytic hydrogenation.