Novel nanocomposites based on epoxy resin and modified magnesium hydroxide: Focus on flame retardancy and mechanical properties

Polycarbosilane/Divinylbenzene-Modified Magnesium Hydroxide to Enhance the Flame Retardancy of Ethylene-Vinyl Acetate Copolymer

The thermal decomposition product of magnesium hydroxide (MH) is magnesium oxide (MgO), which serves as the foundational material for fireproof layer construction in the condensed phase. However, the weak interaction force between particles of MgO generated by thermal decomposition leads to the insufficient strength and poor adhesion ability of the fireproof layer. The fireproof layer was easily damaged and detached in this study, resulting in the low flame-retardant efficiency of MH. In this work, polycarbosilane (PCS) and divinyl benzene (DVB) were used to modify MH, and EVA/MH/PCS/DVB composites were made via melt blending. The flame-retardant properties of EVA/MH/PCS/DVB were evaluated using the limiting oxygen index (LOI), vertical combustion (UL-94), and a cone calorimeter (CONE). The thermal stability of the composites and flame retardants was analyzed using a thermogravimetric analyzer. The char layer structure was observed and analyzed using scanning electron microscopy (SEM) and X-ray photoelectron spectroscopy (XPS), respectively. The results indicate that the LOI of the EVA/MH/PCS/DVB with 50 wt.% flame retardants in total was as high as 65.1, which increased by 160% in comparison with EVA/MH. Furthermore, the total smoke production (TSP) of the EVA/MH/PCS/DVB composite decreased by 22.7% compared to EVA/MH/PCS; the thermal stability of the MH/PCS/DVB and EVA/MH/PCS/DVB improved to some extent; and the compact residual char after the combustion of EVA/MH/PCS/DVB had fewer cracks due to the adhesive effect induced by PCS/DVB.

From herbicide to flame retardant: The lamellar-like phosphorus-bridged amitrole toward high fire safety epoxy resin with light smoke and low toxicity

In an attempt to alleviate the harmful impact of the flammability of epoxy resin on the environment, amitrole, a herbicide, has been converted to a novel flame retardant (PBA) with lamellar morphology through organophosphorus modification. This material has been utilized to fabricate fire safe epoxy thermosets (EP). EP containing 7.5 wt% PBA undergoes quick self-extinguishment upon ignition. This blend displays a high limiting oxygen index (LOI) value of 34%. More importantly, hazardous products (heat, smoke, toxic gases including CO/CO₂) released during combustion of EP, are strongly suppressed in the presence of PBA. The mechanical properties of EP-PBA blends are comparable to those of virgin EP. The tensile strength of EP containing PBA is 90% of that of unmodified EP. The flexural strength of PBA blends is somewhat greater than that for EP containing no additive. A tactful strategy for the transformation of amitrole, a potential environmental contaminant to a benign flame retardant for polymers has been developed.

Effects of novel functionalized magnesium phosphate monomers on the flame retardancy and mechanical properties of polyethylene terephthalate copolymers

In this study, inorganic magnesium hydroxide (MH) was modified by three phosphoric acids respectively to obtain three different novel functionalized monomers. The chemical structure and morphology of (P_n-MH) were analyzed by Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD) and scanning electron microscopy (SEM). Further, functional monomers were introduced into the PET main chain structure. A new type of high-performance co-polyesters was successfully prepared. The specific structure of P₁-MH-PET was characterized by ¹H NMR spectroscopy. Thermal stability of P_n-MH-PETs was analyzed by thermogravimetric analysis (TG) and differential scanning calorimetry (DSC). The flame retardant properties were evaluated by limiting oxygen index (LOI), vertical combustion test (UL-94) and cone calorimeter. The results show that the thermal stability and flame retardant properties of 5%P_n-MH-PETs are greatly improved. Among them, the best performance is 5%P₁-MH-PET, LOI is 32.5%, UL-94 test reached V-0 grade. Compared with neat PET, the peak heat release rate (PHRR), peak smoke release rate (PSPR), carbon dioxide release rate (CO₂PR) and carbon monoxide release rate (COPR) decreased by 57.0%, 38.1%, 54.6% and 57.3%, respectively. Fortunately, the mechanical properties of 5%P₃-MH-PET were also improved.

In situ nanoarchitectonics of magnesium hydroxide particles for property regulation of carboxymethyl cellulose/poly(vinyl alcohol) aerogels

Carboxymethyl cellulose (CMC)-based aerogels with low density, low thermal conductivity, and biodegradability are promising candidates for environmentally friendly heat-insulating materials. However, the application of CMC-based aerogels as insulation materials in building exterior walls is limited by the high water sensitivity, poor mechanical properties and high flammability of these aerogels. In this work, a simple hydration method was used to generate magnesium hydroxide (MH) directly from CMC/polyvinyl alcohol (PVA) mixed sol with active MgO obtained by calcined magnesite as the raw material. A series of composite aerogels with different MH contents were prepared through the freeze-drying method. Scanning electron microscopy showed that nanoflower-like MH was successfully synthesised in situ in the 3D porous polymer aerogel matrix. Compared with the mechanical properties and water resistance of the original CMC/PVA composite aerogels, those of the composite aerogels were significantly improved. In addition, the flame retardancy of the CMC/PVA composite aerogels was greatly enhanced by the introduction of MH into the polymer matrix, and the limiting oxygen index reached 35.5% when the MH loading was 60%.

Colloidal magnesium hydroxide Nanoflake: One-Step Surfactant-Assisted preparation and Paper-Based relics protection with Long-Term Anti-Acidification and Flame-Retardancy

Enhancing the interfacial dispersion and suspension stability is crucial for magnesium hydroxide (Mg(OH)₂) nanomaterials in the long-term deacidification of paper-based cultural relics. However, because of the low specific surface area and the poor solvent compatibility of as-prepared large-sized Mg(OH)₂, it often tends to agglomerate and settle down during the usage and storage, that is harmful for paper protection due to its unevenly deacidification and nonuniformly distribution on paper cellulose. Herein, we propose a feasible preparation of colloidal Mg(OH)₂ ultrathin nanoflakes with high dispersion stability via a simple one-step surfactant-assisted strategy. The surfactant acts as both a structure-direct agent to confine the growth of Mg(OH)₂ with rich active sites and a surface modifier to enhance its solvent adaptability and dispersion stability, avoiding the common fussy procedure with additional steric stabilizer. Owing to the evenly interaction with free acid species therein and the uniformly distribution on the paper fiber as alkaline reserve, the as-obtained Mg(OH)₂ presents the superior paper protection performance characterized by its safer pH of 7.29 for the original aged paper (pH = 5.03) and the excellent long-term anti-acidification effect with competitive pH of 5.47 after accelerated-aging at 105 °C for 5 months. Furthermore, Mg(OH)₂ nanoflakes with surfactant-modified structure also endue them as an improved flame retardant for multifunctional paper protection. The protection with Mg(OH)₂ has little effect on the paper surface properties and cellulose crystallinity, in line with the principle of least intervention. This work will put forward a feasible way toward colloidal Mg(OH)₂ nanoflakes with excellent paper protection performance, shedding light on the development of emerging protection materials for paper-based cultural relics.

Synergistic Flame Retardant Effect of Barium Phytate and Intumescent Flame Retardant for Epoxy Resin

Recently, widespread concern has been aroused on environmentally friendly materials. In this article, barium phytate (Pa-Ba) was prepared by the reaction of phytic acid with barium carbonate in deionized water, which was used to blend with intumescent flame retardant (IFR) as a flame retardant and was added to epoxy resin (EP). Afterward, the chemical structure and thermal stability of Pa-Ba were characterized by Fourier transform infrared (FTIR) spectroscopy and thermogravimetric analysis (TGA), respectively. On this basis, the flammability and flame retardancy of EP composites were researched. It is shown that EP/14IFR/2Ba composite has the highest limiting oxygen index (LOI) value of 30.7%. Moreover, the peak heat release rate (PHRR) of EP/14IFR/2Ba decreases by 69.13% compared with pure EP. SEM and Raman spectra reveal the carbonization quality of EP/14IFR/2Ba is better than that of other composites. The results prove that Pa-Ba can cooperate with IFR to improve the flame retardancy of EP, reducing the addition amount of IFR in EP, thus expanding the application range of EP. In conclusion, adding Pa-Ba to IFR is a more environmentally friendly and efficient method compared with others.

Preparation of a novel functionalized magnesium-based curing agent as an intrinsic flame retardant for epoxy resin

In this study, a novel organic-inorganic hybrid flame retardant 10-(1,4-dicarboxylic acid magnesium salt)-9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DMMH) was synthesized via neutralization and addition reaction of maleic acid, magnesium hydroxide and 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO), and subsequently used in an intrinsic flame retardant epoxy resin. The chemical structure and morphology of DMMH were analyzed by Fourier transform infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy (XPS) and scanning electron microscopy (SEM). Further, the prepared DMMH was combined with ammonium polyphosphate (APP) to form an intumescent flame retardant system. The thermal stability and flame retardance were evaluated by thermogravimetric analysis (TG), UL-94 vertical burning test, limiting oxygen index (LOI) and cone calorimetry. It was observed that the addition of 1.7% DMMH and 5.3% APP led EP-7 to acquire UL-94 V-0 rating, with the limiting oxygen index of 26.0%. As compared with pure EP, the peak heat release rate, total heat release, smoke production rate and total smoke production of the sample was noted to decrease by 54.5%, 35.1%, 43.6% and 38.1%, respectively. In addition, the introduction of DMMH did not negatively impact the mechanical properties of the epoxy resin.