Synergistic function of N‐P‐Cu containing supermolecular assembly networks in intumescent flame retardant thermoplastic polyurethane

Recent Progress in Thermoplastic Polyurethane/MXene Nanocomposites: Preparation, Flame-Retardant Properties and Applications

MXene, a promising two-dimensional nanomaterial, exhibits significant potential across various applications due to its multilayered structure, metal-like conductivity, solution processability, and surface functionalization capabilities. These remarkable properties facilitate the integration of MXenes and MXene-based materials into high-performance polymer composites. Regarding this, a comprehensive and well-structured up-to-date review is essential to provide an in-depth understanding of MXene/thermoplastic polyurethane nanocomposites. This review discusses various synthetic and modification methods of MXenes, current research progress and future potential on MXene/thermoplastic polyurethane nanocomposites, existing knowledge gaps, and further development. The main focus is on discussing strategies for modifying MXene-based compounds and their flame-retardant efficiency, with particular emphasis on understanding their mechanisms within the TPU matrix. Ultimately, this review addresses current challenges and suggests future directions for the practical utilization of these materials.

Characterization and Flame-Retardant Properties of Cobalt-Coordinated Cyclic Phosphonitrile in Thermoplastic Polyurethane Composites

Halogen-free organophosphorus flame retardants have promising application prospects due to their excellent safety and environmental protection properties. A cobalt-coordinated cyclic phosphonitrile flame retardant (Co@CPA) was synthesized via a hydrothermal method using hexachlorocyclotriphosphonitrile (HCCP), 5-amino-tetrazolium (5-AT), and cobalt nitrate hexahydrate (Co(NO3)2∙6H2O) as starting materials. The structure was characterized using Fourier transform infrared (FTIR), nuclear magnetic resonance spectroscopy (1H-NMR), scanning electron microscopy (SEM), and thermogravimetric analysis (TGA). Thermoplastic polyurethane (TPU) composites were prepared by incorporating 10-(2,5-dihydroxyphenyl)-9,10-dihydro-9-oxa-10-phosphame-10-oxide (ODOPB), Co@CPA, and silicon dioxide (SiO2) via melt blending. The flame-retardant performance and thermal stability of the TPU composites were evaluated through limiting oxygen index (LOI), vertical combustion (UL-94), TG, and cone calorimetric (CCT) tests. SEM and Raman spectroscopy were used to analyze the surface morphology and structure of the residual carbon. A synergistic flame-retardant effect of ODOPB and Co@CPA was observed, with the most effective flame retardancy achieved at a TPU:ODOPB:Co@CPA:SiO2 ratio of 75:16:8:1. This composition exhibited an LOI value of 26.5% and achieved a V-0 rating in the UL-94 test. Furthermore, compared to pure TPU, the composite showed reductions in total heat release, CO production, and CO2 production by 6.6%, 39.4%, and 48.9%, respectively. Our research findings suggest that Co@CPA demonstrates outstanding performance, with potential for further expansion in application areas. Different metal-based cyclic phosphonitrile compounds are significant in enriching phosphorus-based fine chemicals.

Constructing lignin based nanoparticles towards flame retardant thermoplastic polyurethane composites with improved mechanical and oxidation resistant properties

A multifunctional lignin derivative nanoparticle (C-P-Lignin) was synthesized by grafting phenyl dichloro sphosphineoxid and 1, 4-dimethoxyacetylene stepwise on the lignin, then it was applied to prepare the thermoplastic polyurethane (TPU) composite with improved mechanical properties, oxidation resistance, and flame retardancy. The tensile strength, the elongation at break, and the toughness of the TPU/2C-P-Lignin sample reached 28.3 MPa, 941 %, and 139.0 MJ/m2 respectively, which were increased by 39.0 %, 3.4 %, and 33.9 % respectively compared with that of the control TPU sample. The anti-fatigue property was also improved. More importantly, the mechanism of the improved mechanical properties was also calculated and simulated by FTIR and Materials Studio software. The TPU/2C-P-Lignin sample exhibited superior oxidation resistance during the process of photoaging and thermal oxidative aging. Furthermore, the peak heat release rate and the smoke production rate for theTPU/2C-P-Lignin sample was reduced by 50.0 % and 53.8 % compared with that of the control TPU. The reason was that the C-P-Lignin is conducive to the formation of uniformly distributed carbon layers. It is expected that this work can provide a new method for expanding the utilization of waste wood as a multifunctional lignin-based filler to improve fire safety and extend the service life of TPU polymers.

Architecting fire safe hierarchical polymer nanocomposite films with excellent electromagnetic interference shielding via interface engineering

Integrating high flame retardancy and excellent electromagnetic interference (EMI) shielding into polymetric materials is extremely necessary, and well dispersing conductive fillers into polymeric materials is still a great challenge because of incompatible interfacial polarity between polymer matrix and conductive fillers. Therefore, under the premise of maintaining integral conductive films in the process of hot compression, constructing a novel EMI shielding polymer nanocomposites where conductive films closely adhere to polymer nanocmposites layers should be a fascinating stratety. In this work, salicylaldehyde-modified chitosan decorated titanium carbide nanohybrid (Ti₃C₂T_x-SCS) was combined with piperazine-modified ammonium polyphosphate (PA-APP) to fabricate thermoplastic polyurethane (TPU) nanocomposites, which were used for construction of hierarchical nanocomposite films by inserting reduced graphene oxide (rGO) films into TPU/PA-APP/Ti₃C₂T_x-SCS nanocomposite layers through our self-developed air assisted hot pressing technique. The total heat release, total smoke release and total carbon monoxide yield for TPU nanocomposite containing 4.0 wt% Ti₃C₂T_x-SCS nanohybrid were 58.0%, 58.4% and 75.8% lower than those of pristine TPU, respectively. Besides, the hierarchical TPU nanocomposite film containing 1.0 wt% Ti₃C₂T_x-SCS presented an averaged EMI shielding effectiveness of 21.3 dB in X band. This work provides a promising strategy for fabricating fire safe and EMI shielding polymer nanocomposites.

Flame-Retarded Rigid Polyurethane Foam Composites with the Incorporation of Steel Slag/Dimelamine Pyrophosphate System: A New Strategy for Utilizing Metallurgical Solid Waste

Rigid polyurethane (RPUF) was widely used in external wall insulation materials due to its good thermal insulation performance. In this study, a series of RPUF and RPUF-R composites were prepared using steel slag (SS) and dimelamine pyrophosphate (DMPY) as flame retardants. The RPUF composites were characterized by thermogravimetric (TG), limiting oxygen index (LOI), cone calorimetry (CCT), and thermogravimetric infrared coupling (TG-FTIR). The results showed that the LOI of the RPUF-R composites with DMPY/SS loading all reached the combustible material level (22.0 vol%~27.0 vol%) and passed UL-94 V0. RPUF-3 with DMPY/SS system loading exhibited the lowest pHRR and THR values of 134.9 kW/m² and 16.16 MJ/m², which were 54.5% and 42.7% lower than those of unmodified RPUF, respectively. Additionally, PO· and PO₂· free radicals produced by pyrolysis of DMPY could capture high energy free radicals, such as H·, O·, and OH·, produced by degradation of RPUF matrix, effectively blocking the free radical chain reaction of composite materials. The metal oxides in SS reacted with the polymetaphosphoric acid produced by the pyrolysis of DMPY in combustion. It covered the surface of the carbon layer, significantly insulating heat and mass transport in the combustion area, endowing RPUF composites with excellent fire performance. This work not only provides a novel strategy for the fabrication of high-performance RPUF composites, but also elucidates a method of utilizing metallurgical solid waste.

Surface Modification of Ammonium Polyphosphate for Enhancing Flame-Retardant Properties of Thermoplastic Polyurethane

Currently, the development of efficient and environmentally friendly flame-retardant thermoplastic polyurethane (TPU) composite materials has caused extensive research. Ammonium polyphosphate (APP) is used as a general intumescent flame retardant to improve the flame retardancy of TPU. In this paper, we developed a functionalized APP flame retardant (APP-Cu@PDA). Adding only 5 wt% of APP-Cu@PDA into TPU can significantly improve the flame-retardant's performance of the composite material, reflected by a high LOI value of 28% with a UL-94 test of V-0 rating. Compared with pure TPU, the peak heat release rate, total heat release, peak smoke release rate, and total smoke release were reduced by 82%, 25%, 50%, and 29%, respectively. The improvements on the flame-retardant properties of the TPU/5%APP-Cu@PDA composites were due to the following explanations: Cu²⁺-chelated PDA has a certain catalytic effect on the carbonization process, which can promote the formation of complete carbon layers and hinder the transfer of heat and oxygen. In addition, after adding 5% APP-Cu@PDA, the tensile strength and elongation at the break of TPU composites did not decrease significantly. In summary, we developed a new flame-retardant APP-Cu@PDA, which has better flame-retardant properties than many reported TPU composites, and its preparation process is simple and environmentally friendly. This process can be applied to the industrial production of flame retardants in the future.

Biodegradable L-lysine-modified amino black phosphorus/poly(l-lactide-coε-caprolactone) nanofibers with enhancements in hydrophilicity, shape recovery and osteodifferentiation properties

Biodegradable poly-(lactide-coε-caprolactone) (PLCL) scaffolds have opened new perspectives for tissue engineering due to their nontoxic and fascinating functionality. Herein, a black phosphorus-based biodegradable material with a combination of promising enhanced hydrophilicity, shape recovery and osteodifferentiation properties was proposed. First, amino black phosphorous (BP-NH₂) was prepared by a simple ball milling method. Then, L-lysine-modified black phosphorous (L-NH-BP) was formed by hydrogen bonding between L-lysine and amino BP and integrated into PLCL to form PLCL/L-NH-BP composite fibers. The scaffolds had excellent shape recovery and shape fixity properties. Moreover, based on gene expression and protein level assessment, the scaffolds could enhance the expression of alkaline phosphatase (ALP) and bone morphogenetic protein 2 (BMP2), simultaneously improving the mineralization ability of bone mesenchymal stem cells. Specifically, this new composite material was experimentally verified to be degradable under mild conditions. This strategy provided new insight into the design of multifunctional materials for diverse applications.