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Shi C, Rorrer NA, Shaw AL, Clarke RW, Buss BL, Beckham GT, Broadbelt LJ, Chen EYX. Topology-Accelerated and Selective Cascade Depolymerization of Architecturally Complex Polyesters. J Am Chem Soc 2024; 146:9261-9271. [PMID: 38517949 DOI: 10.1021/jacs.4c00526] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 03/24/2024]
Abstract
Despite considerable recent advances already made in developing chemically circular polymers (CPs), the current framework predominantly focuses on CPs with linear-chain structures of different monomer types. As polymer properties are determined by not only composition but also topology, manipulating the topology of the single-monomer-based CP systems from linear-chain structures to architecturally complex polymers could potentially modulate the resulting polymer properties without changing the chemical composition, thereby advancing the concept of monomaterial product design. To that end, here, we introduce a chemically circular hyperbranched polyester (HBPE), synthesized by a mixed chain-growth and step-growth polymerization of a rationally designed bicyclic lactone with a pendent hydroxyl group (BiLOH). This HBPE exhibits full chemical recyclability despite its architectural complexity, showing quantitative selectivity for regeneration of BiLOH, via a unique cascade depolymerization mechanism. Moreover, distinct differences in materials properties and performance arising from topological variations between HBPE, hb-PBiLOH, and its linear analogue, l-PBiLOH, have been revealed where generally the branched structure led to more favorable interchain interactions, and topology-amplified optical activity has also been observed for chiral (1S, 4S, 5S)-hb-PBiLOH. More intriguingly, depolymerization of l-PBiLOH proceeds through an unexpected, initial topological transformation to the HBPE polymer, followed by the faster cascade depolymerization pathway adopted by hb-PBiLOH. Overall, these results demonstrate that CP design can go beyond typical linear polymers, and rationally redesigned, architecturally complex polymers for their unique properties may synergistically impart advantages in topology-augmented depolymerization acceleration and selectivity for exclusive monomer regeneration.
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Affiliation(s)
- Changxia Shi
- Department of Chemistry, Colorado State University, Fort Collins, Colorado 80523-1872, United States
| | - Nicholas A Rorrer
- Renewable Resources and Enabling Sciences Center, National Renewable Energy Laboratory, Golden, Colorado 80401, United States
- BOTTLE Consortium, Golden, Colorado 80401, United States
| | - Alexander L Shaw
- Department of Chemical and Biological Engineering, McCormick School of Engineering and Applied Science, Northwestern University, Evanston, Illinois 60208, United States
| | - Ryan W Clarke
- Renewable Resources and Enabling Sciences Center, National Renewable Energy Laboratory, Golden, Colorado 80401, United States
- BOTTLE Consortium, Golden, Colorado 80401, United States
| | - Bonnie L Buss
- Renewable Resources and Enabling Sciences Center, National Renewable Energy Laboratory, Golden, Colorado 80401, United States
- BOTTLE Consortium, Golden, Colorado 80401, United States
| | - Gregg T Beckham
- Renewable Resources and Enabling Sciences Center, National Renewable Energy Laboratory, Golden, Colorado 80401, United States
- BOTTLE Consortium, Golden, Colorado 80401, United States
| | - Linda J Broadbelt
- Department of Chemical and Biological Engineering, McCormick School of Engineering and Applied Science, Northwestern University, Evanston, Illinois 60208, United States
| | - Eugene Y-X Chen
- Department of Chemistry, Colorado State University, Fort Collins, Colorado 80523-1872, United States
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Kudzin MH, Piwowarska D, Festinger N, Chruściel JJ. Risks Associated with the Presence of Polyvinyl Chloride in the Environment and Methods for Its Disposal and Utilization. MATERIALS (BASEL, SWITZERLAND) 2023; 17:173. [PMID: 38204025 PMCID: PMC10779931 DOI: 10.3390/ma17010173] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 11/08/2023] [Revised: 12/12/2023] [Accepted: 12/14/2023] [Indexed: 01/12/2024]
Abstract
Plastics have recently become an indispensable part of everyone's daily life due to their versatility, durability, light weight, and low production costs. The increasing production and use of plastics poses great environmental problems due to their incomplete utilization, a very long period of biodegradation, and a negative impact on living organisms. Decomposing plastics lead to the formation of microplastics, which accumulate in the environment and living organisms, becoming part of the food chain. The contamination of soils and water with poly(vinyl chloride) (PVC) seriously threatens ecosystems around the world. Their durability and low weight make microplastic particles easily transported through water or air, ending up in the soil. Thus, the problem of microplastic pollution affects the entire ecosystem. Since microplastics are commonly found in both drinking and bottled water, humans are also exposed to their harmful effects. Because of existing risks associated with the PVC microplastic contamination of the ecosystem, intensive research is underway to develop methods to clean and remove it from the environment. The pollution of the environment with plastic, and especially microplastic, results in the reduction of both water and soil resources used for agricultural and utility purposes. This review provides an overview of PVC's environmental impact and its disposal options.
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Affiliation(s)
- Marcin H. Kudzin
- Łukasiewicz Research Network—Lodz Institute of Technology, 19/27 Marii Sklodowskiej-Curie Str., 90-570 Łódź, Poland; (M.H.K.); (D.P.); (N.F.)
- Circular Economy Center (BCG), Environmental Protection Engineering Research Group, Brzezińska 5/15, 92-103 Łódź, Poland
| | - Dominika Piwowarska
- Łukasiewicz Research Network—Lodz Institute of Technology, 19/27 Marii Sklodowskiej-Curie Str., 90-570 Łódź, Poland; (M.H.K.); (D.P.); (N.F.)
- Doctoral School of Exact and Natural Sciences, University of Lodz, 21/23 Jana Matejki Str., 90-237 Łódź, Poland
- UNESCO Chair on Ecohydrology and Applied Ecology, Faculty of Biology and Environmental Protection, University of Lodz, 12/16 Banacha Str., 90-232 Łódź, Poland
- European Regional Centre for Ecohydrology of the Polish Academy of Sciences, 3 Tylna Str., 90-364 Łódź, Poland
| | - Natalia Festinger
- Łukasiewicz Research Network—Lodz Institute of Technology, 19/27 Marii Sklodowskiej-Curie Str., 90-570 Łódź, Poland; (M.H.K.); (D.P.); (N.F.)
- Circular Economy Center (BCG), Environmental Protection Engineering Research Group, Brzezińska 5/15, 92-103 Łódź, Poland
| | - Jerzy J. Chruściel
- Łukasiewicz Research Network—Lodz Institute of Technology, 19/27 Marii Sklodowskiej-Curie Str., 90-570 Łódź, Poland; (M.H.K.); (D.P.); (N.F.)
- Circular Economy Center (BCG), Environmental Protection Engineering Research Group, Brzezińska 5/15, 92-103 Łódź, Poland
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González-Delgado ÁD, Ramos-Olmos M, Pájaro-Gómez N. Bibliometric and Co-Occurrence Study of Process System Engineering (PSE) Applied to the Polyvinyl Chloride (PVC) Production. MATERIALS (BASEL, SWITZERLAND) 2023; 16:6932. [PMID: 37959529 PMCID: PMC10649967 DOI: 10.3390/ma16216932] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/04/2023] [Revised: 10/18/2023] [Accepted: 10/21/2023] [Indexed: 11/15/2023]
Abstract
PVC is widely used in packaging, electrical insulation, and medical devices due to its versatility owing to its resistance, incombustible and barrier properties as well as affordable cost. In the present study, bibliometric and co-occurrence analyses are proposed to identify trends, gaps, future directions, and challenges regarding process system engineering (PSE) applied to the production process of PVC using VOSviewer as a tool for analyzing the data obtained from SCOPUS. A mapping of different topics alluding to simulation of PVC production was provided to gain a better insight into the development of the topic and its progression. The findings indicate that the literature on this topic falls into five different clusters: modeling and simulation of PVC production, process control and optimization, and optimization strategies of the process. From a co-occurrence study we identified that mathematics and statistics applied to polymer chemistry, separation phenomena, and polymer production are the main areas of interest for further research. The trends suggest that Monte Carlo and numerical simulation can contribute to a deeper understanding of PVC's properties and behavior. In addition, the focus on plastics and microplastics reflects concerns about the environmental impact. A bibliometric study evidenced that PSE provides the tools for improvement in PVC production processes by employing advanced process engineering techniques. Modelling and new algorithms for simulation methods of continuous polymerization processes are important to enhance accuracy and efficiency across various applications. The study also proposes a research agenda for future researchers working in the field of the use of PSE applied to the PVC production process.
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Affiliation(s)
- Ángel Darío González-Delgado
- Nanomaterials and Computer Aided Process Engineering Research Group (NIPAC), Chemical Engineering Department, Universidad de Cartagena, Cartagena 130015, Bolívar, Colombia or (M.R.-O.); (N.P.-G.)
| | - Miguel Ramos-Olmos
- Nanomaterials and Computer Aided Process Engineering Research Group (NIPAC), Chemical Engineering Department, Universidad de Cartagena, Cartagena 130015, Bolívar, Colombia or (M.R.-O.); (N.P.-G.)
- Grupo de Investigación en Ciencias Administrativas y Seguridad y Salud en el Trabajo (CIASST), Business Administration Department, Universidad Minuto de Dios-UniMinuto, Cartagena 130001, Bolívar, Colombia
| | - Nórida Pájaro-Gómez
- Nanomaterials and Computer Aided Process Engineering Research Group (NIPAC), Chemical Engineering Department, Universidad de Cartagena, Cartagena 130015, Bolívar, Colombia or (M.R.-O.); (N.P.-G.)
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Zhang L, Wang Q, Xu F, Wang Z. Insights into the evolution of chemical structure and pyrolysis reactivity of PVC-derived hydrochar during hydrothermal carbonization. RSC Adv 2023; 13:27212-27224. [PMID: 37701272 PMCID: PMC10494789 DOI: 10.1039/d3ra04986h] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/24/2023] [Accepted: 08/31/2023] [Indexed: 09/14/2023] Open
Abstract
Hydrothermal carbonization (HTC) is emerging as an effective technology to convert PVC into highly valuable materials via the removal of chlorine. This means that an in-depth understanding of HTC requires the hydrochar structure, thermal degradation behavior, and relationship between structure and thermal reactivity to be understood. In this work, two typical PVC waste materials were selected for HTC experiments at different temperatures. The structure of the hydrochar was characterized in detail by compositional analysis, FTIR spectroscopy, and 13C NMR analysis. Furthermore, the thermal degradation behavior of the hydrochar was analyzed. The changes after thermal degradation were used to establish a correlation with pyrolysis reactivity. The results showed that the C content and chemical structure of the hydrochar approached that of bituminous coal with increasing HTC temperature. Compared with the untreated PVC feedstock, the hydrochar exhibited higher levels of oxygen-containing functional groups on its surface, and its carbon skeleton structure changed from polymeric straight chains to short-chain paraffins, cycloalkanes, and aromatics. A negative correlation was observed between the CPI value of the hydrochar derived from SPVC and the HTC temperature. The structural evolution path of the hydrochar was altered by additives, which improved its thermal reactivity. These findings are expected to play a significant role in bridging the gap from the creation of a theoretical potential energy source to the development of a sustainable alternative renewable fuel.
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Affiliation(s)
- Ling Zhang
- Engineering Research Centre of Oil Shale Comprehensive Utilization, Ministry of Education, Northeast Electric Power University Jilin City Jilin 132012 PR China
- Jilin Institute of Chemical Technology Jilin City Jilin 132022 PR China
| | - Qing Wang
- Engineering Research Centre of Oil Shale Comprehensive Utilization, Ministry of Education, Northeast Electric Power University Jilin City Jilin 132012 PR China
| | - Faxing Xu
- Jilin Feite Environmental Protection Co. Ltd, Jilin Key Laboratory of Subcritical Hydrolysis Technology Jilin 132200 PR China
| | - Zhenye Wang
- Jilin Feite Environmental Protection Co. Ltd, Jilin Key Laboratory of Subcritical Hydrolysis Technology Jilin 132200 PR China
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Czepiel M, Bańkosz M, Sobczak-Kupiec A. Advanced Injection Molding Methods: Review. MATERIALS (BASEL, SWITZERLAND) 2023; 16:5802. [PMID: 37687494 PMCID: PMC10489002 DOI: 10.3390/ma16175802] [Citation(s) in RCA: 3] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/18/2023] [Revised: 08/19/2023] [Accepted: 08/21/2023] [Indexed: 09/10/2023]
Abstract
Injection molding is a method commonly used to manufacture plastic products. This technology makes it possible to obtain products of specially designed shape and size. In addition, the developed mold allows for repeated and repeatable production of selected plastic parts. Over the years, this technology grew in importance, and nowadays, products produced by injection molding are used in almost every field of industry. This paper is a review and provides information on recent research reports in the field of modern injection molding techniques. Selected plastics most commonly processed by this technique are discussed. Next, the chosen types of this technique are presented, along with a discussion of the parameters that affect performance and process flow. Depending on the proposed method, the influence of various factors on the quality and yield of the obtained products was analyzed. Nowadays, the link between these two properties is extremely important. The work presented in the article refers to research aimed at modifying injection molding methods enabling high product quality with high productivity at the same time. An important role is also played by lowering production costs and reducing the negative impact on the environment. The review discusses modern injection molding technologies, the development of which is constantly progressing. Finally, the impact of the technology on the ecological environment is discussed and the perspectives of the process were presented.
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Affiliation(s)
| | - Magdalena Bańkosz
- Department of Materials Engineering, Faculty of Materials Engineering and Physics, Cracow University of Technology, 37 Jana Pawła II Av., 31-864 Krakow, Poland; (M.C.); (A.S.-K.)
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Emad N, El-Hiti GA, Yousif E, Kariuki BM. Metal Oxide Nanoparticles Containing Clotrimazole to Suppress Photodegradation of Poly(Vinyl Chloride) Thin Films. Polymers (Basel) 2023; 15:polym15071632. [PMID: 37050246 PMCID: PMC10096931 DOI: 10.3390/polym15071632] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/16/2023] [Revised: 03/22/2023] [Accepted: 03/23/2023] [Indexed: 03/29/2023] Open
Abstract
Pol(vinyl chloride) or PVC has functional properties that enable its use in many industrial applications. It suffers from aging, however, in harsh conditions (e.g., elevated temperature or high humidity levels) if oxygen is present. One way to enhance the photostability of PVC is to blend it with additives. Thus, thin films were made by mixing PVC with clotrimazole, and five metal oxide (titanium, copper, cobalt, chromium, and nickel oxides) additives. The metal oxides and clotrimazole were added at concentrations of 0.1 and 0.5% by weight, respectively. The effect of the metal oxide nanoparticles accompanied by clotrimazole on the photodegradation of PVC was then assessed. The results indicated that the additives have a stabilizing effect and protect PVC against photodegradation significantly. The formation of polymeric fragments of small molecular weight containing carbon-carbon double bonds and carbonyl groups was lower in the blends containing metal oxide nanoparticles and clotrimazole than in unblended PVC. Similarly, the decrease in weight was much less for the films blended with additives. Additionally, surface analysis of the irradiated polymeric films showed significantly lower damage in the materials containing additives. The most effective additive in the stabilization of PVC was nickel oxide nanoparticles. The metal oxides are highly alkaline and act as scavengers for the hydrogen chloride produced during the photodegradation of PVC. They additionally act as peroxide decomposers. In contrast, clotrimazole can absorb harmful radiation and act as an ultraviolet absorber due to its heteroatom and aromatic content. Thus, the use of a combination of metal oxide nanoparticles and clotrimazole led to significant improvement in the resistance of PVC toward photodegradation.
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Wang X, Zhang J, Chen H. Comparison of toughening effects of several common toughening agents and polycarbonate‐polydimethylsiloxane block copolymer on polyvinyl chloride. POLYM ADVAN TECHNOL 2023. [DOI: 10.1002/pat.6013] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/22/2023]
Affiliation(s)
- Xiaofei Wang
- Department of Polymer Science and Engineering, College of Materials Science and Engineering Nanjing Tech University Nanjing China
- Jiangsu Collaborative Innovation Center for Advanced Inorganic Function Composites Nanjing China
| | - Jun Zhang
- Department of Polymer Science and Engineering, College of Materials Science and Engineering Nanjing Tech University Nanjing China
- Jiangsu Collaborative Innovation Center for Advanced Inorganic Function Composites Nanjing China
| | - Hao Chen
- Nanjing Huage Electronics & Automobile Plastic Industry Co. Ltd. Nanjing China
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Naoom N, Yousif E, Ahmed DS, Kariuki BM, El-Hiti GA. Synthesis of Methyldopa-Tin Complexes and Their Applicability as Photostabilizers for the Protection of Polyvinyl Chloride against Photolysis. Polymers (Basel) 2022; 14:4590. [PMID: 36365583 PMCID: PMC9655565 DOI: 10.3390/polym14214590] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/26/2022] [Revised: 10/20/2022] [Accepted: 10/27/2022] [Indexed: 07/30/2023] Open
Abstract
Polyvinyl chloride (PVC) is a ubiquitous thermoplastic that is produced on an enormous industrial scale to meet growing global demand. PVC has many favorable properties and is used in various applications. However, photodecomposition occurs when harsh conditions, such as high temperatures in the presence of oxygen and moisture, are encountered. Thus, PVC is blended with additives to increase its resistance to deterioration caused by exposure to ultraviolet light. In the current research, five methyldopa-tin complexes were synthesized and characterized. The methyldopa-tin complexes were mixed with PVC at a concentration of 0.5% by weight, and thin films were produced. The capability of the complexes to protect PVC from irradiation was shown by a reduction in the formation of small residues containing alcohols, ketones, and alkenes, as well as in weight loss and in the molecular weight of irradiated polymeric blends. In addition, the use of the new additives significantly reduced the roughness factor of the irradiated films. The additives containing aromatic substituents (phenyl rings) were more effective compared to those comprising aliphatic substituents (butyl and methyl groups). Methyldopa-tin complexes have the ability to absorb radiation, coordinate with polymeric chains, and act as radical, peroxide, and hydrogen chloride scavengers.
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Affiliation(s)
- Noor Naoom
- Department of Chemistry, College of Science, Al-Nahrain University, Baghdad 64021, Iraq
| | - Emad Yousif
- Department of Chemistry, College of Science, Al-Nahrain University, Baghdad 64021, Iraq
| | - Dina S. Ahmed
- Department of Medical Instrumentation Engineering, Al-Mansour University College, Baghdad 64201, Iraq
| | - Benson M. Kariuki
- School of Chemistry, Cardiff University, Main Building, Park Place, Cardiff CF10 3AT, UK
| | - Gamal A. El-Hiti
- Department of Optometry, College of Applied Medical Sciences, King Saud University, Riyadh 11433, Saudi Arabia
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Arslan R, Atilla Tasdelen M, Arslan M. Covalent Modification of Poly(vinyl chloride) via Organometallic Barbier Reaction. Eur Polym J 2022. [DOI: 10.1016/j.eurpolymj.2022.111475] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/04/2022]
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Wang M, Wang G, Song X, Jia P, Zhou B, Bu Q, Yuan S. The thermal stabilization behavior and mechanism of metal organic framework with high thermal stability towards PVC. NEW J CHEM 2022. [DOI: 10.1039/d2nj02233h] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
Abstract
Thermal stabilizer plays a crucial role in improving the thermal stability of PVC samples. However, the effect of thermal behavior of stabilizer itself on PVC sample has been rarely reported....
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