Flame retarding effects of nanoclay on wood–fiber composites

Eco-Friendly Polymer Nanocomposite Coatings for Next-Generation Fire Retardants for Building Materials

The increasing global commitment to carbon neutrality has propelled a heightened focus on sustainable construction materials, with wood emerging as pivotal due to its environmental benefits. This review explores the development and application of eco-friendly polymer nanocomposite coatings to enhance wood's fire resistance, addressing a critical limitation in its widespread adoption. These nanocomposites demonstrate improved thermal stability and char formation properties by integrating nanoparticles, such as nano-clays, graphene oxide, and metal oxides, into biopolymer matrices. This significantly mitigates the flammability of wood substrates, creating a robust barrier against heat and oxygen. The review provides a comprehensive examination of these advanced coatings' synthesis, characterization, and performance. By emphasizing recent innovations and outlining future research directions, this review underscores the potential of eco-friendly polymer nanocomposite coatings as next-generation fire retardants. This advancement supports the expanded utilization of wood in sustainable construction practices and aligns with global initiatives toward achieving carbon neutrality.

Fire Behavior of Wood-Based Composite Materials

Wood-based composites such as wood plastic composites (WPC) are emerging as a sustainable and excellent performance materials consisting of wood reinforced with polymer matrix with a variety of applications in construction industries. In this context, wood-based composite materials used in construction industries have witnessed a vigorous growth, leading to a great production activity. However, the main setbacks are their high flammability during fires. To address this issue, flame retardants are utilized to improve the performance of fire properties as well as the flame retardancy of WPC material. In this review, flame retardants employed during manufacturing process with their mechanical properties designed to achieve an enhanced flame retardancy were examined. The addition of flame retardants and manufacturing techniques applied were found to be an optimum condition to improve fire resistance and mechanical properties. The review focuses on the manufacturing techniques, applications, mechanical properties and flammability studies of wood fiber/flour polymer/plastics composites materials. Various flame retardant of WPCs and summary of future prospects were also highlighted.

Large-scale, thick, self-assembled, nacre-mimetic brick-walls as fire barrier coatings on textiles

Highly loaded polymer/clay nanocomposites with layered structures are emerging as robust fire retardant surface coatings. However, time-intensive sequential deposition processes, e.g. layer-by-layer strategies, hinders obtaining large coating thicknesses and complicates an implementation into existing technologies. Here, we demonstrate a single-step, water-borne approach to prepare thick, self-assembling, hybrid fire barrier coatings of sodium carboxymethyl cellulose (CMC)/montmorillonite (MTM) with well-defined, bioinspired brick-wall nanostructure, and showcase their application on textile. The coating thickness on the textile is tailored using different concentrations of CMC/MTM (1-5 wt%) in the coating bath. While lower concentrations impart conformal coatings of fibers, thicker continuous coatings are obtained on the textile surface from highest concentration. Comprehensive fire barrier and fire retardancy tests elucidate the increasing fire barrier and retardancy properties with increasing coating thickness. The materials are free of halogen and heavy metal atoms, and are sourced from sustainable and partly even renewable building blocks. We further introduce an amphiphobic surface modification on the coating to impart oil and water repellency, as well as self-cleaning features. Hence, our study presents a generic, environmentally friendly, scalable, and one-pot coating approach that can be introduced into existing technologies to prepare bioinspired, thick, fire barrier nanocomposite coatings on diverse surfaces.

Synergistic influence of halogenated flame retardants and nanoclay on flame performance of high density polyethylene and wood flour composites

High density polyethylene and wood flour (HDPE/WF) composites containing three flame modifiers (FMs) (i.e., two fire retardants: 1,2-bis(pentabromophenyl) and ethylene bis(tetrabromophthalimide), and one nanoclay), maleic anhydride grafted polyethylene (MAPE) and other processing aids were prepared through twin-screw extrusion, and their properties were characterized.

Effect of exfoliated graphite nanoplatelets on thermal and heat deflection properties of kenaf polypropylene hybrid nanocomposites

Exfoliated graphite nanoplatelet (GNP) polypropylene (PP)/kenaf fiber (KF) hybrid nanocomposites (PP/KF/MAPP/GNP collectively presented as PKMG) were developed through melt extrusion using a co-rotating screw speed extruder. The loadings of GNPs in nanocomposites were varied from 1–5 phr and characterized for thermal conductivity, stability and behavior, morphology, and heat deflection temperature (HDT). Results revealed increasing effective thermal conductivity with increasing inclusion of GNP. This behavior was attributed to the formation of thermally conductive, interconnected, sheets of GNP which enhanced heat dissipation. Thermal stability analysis revealed high thermal residue content at 3 phr loading attributed to uniform dispersion of GNP sheets in polymer matrix and the formation of enhanced oxygen-barrier due to effective char formation. Results also revealed enhanced HDT (0.46 MPa/1.8 MPa) with increasing incorporation of GNP ascribed to high modulus and thermal stability of GNP sheets. This implies capability of material to sustain loading at high temperatures without losing its rigidity. Thermal behavior revealed increased crystallization temperature and reduced degree of crystallization with slight increase in melting temperature in the range of 2–5°C. Morphological analysis using transmission electron microscopy (TEM) and field emission scanning electron microscopy (FESEM) revealed exfoliated and uniform dispersion of graphene in matrix polymer at 3 phr loading.

Emerging trends in eco-compliant, synergistic, and hybrid assembling of multifunctional polymeric bionanocomposites

The quest to develop eco-benign polymeric hybrid materials arose out of the need to protect the environment from the harmful effects of synthetic petroleum polymeric waste and meet the specific needs of industries such as oil and gas, aerospace, automotives, packaging, electronics biomedicals, pharmaceuticals, agricultural, and construction. This has resulted in synergistic hybrid assembling of natural fibers, polymers, biopolymers, and nanoparticles. Bionanocomposites based on inorganic nanoparticle reinforced biofiber, polymers and biopolymers, and polysaccharides such as chitosan, alginate, and cellulose derivatives, and so on, exhibiting at least a dimension at the nanometer scale, are an emerging group of nanostructured hybrid materials. These hybrid bionanocomposites exhibit structural and multifunctional properties suitable for versatile applications similar to polymer nanocomposites. Their biocompatibility and biodegradability provide opportunities for applications as eco-benign green nanocomposites. This review presents state-of-the-art progress in synergistic nanotechnological assembling of bionanocomposites relative to processing technologies, product development, and applications.

A review of recent developments in flammability of polymer nanocomposites

Polymer nanocomposite flame retardancy has become a critical parameter in industrial material application. Recent environmental policies have prohibited the incorporation of halogenated flame-retardant compounds into polymers owing to the high level of environmental degradation caused by high levels of toxic gas and smoke emission. The demand for zero-halogen flame-retardant compounds by both researchers and manufacturers is due to the inherent advantages accruable from their incorporation like very minimal toxic emission, minimal smoke release, zero corrosive gas release, reduced corrosion activities and absence of dripping in fire condition. This has necessitated the quest for eco-compliant replacements for halogenated flame suppressants. Recent insight has shown the eco-compliancy of exfoliated graphene nanoplatelets as flame retardants when incorporated into polymer nanocomposites (PNCs). Relative to the propensity to retard flame, increasing quantities of exfoliated graphene nanoplatelets have exhibited the capability to significantly repress critical flammability parameters like heat release rate (HRR), peak HRR (PHRR), rate of carbon monoxide production, smoke production rate and total mass loss rate while simultaneously increasing limiting oxygen index, time of ignition and total PHRR, thereby retarding flammability and creating better chance to reduce loss and casualty in real-life fire situation through the formation of even layers of carbonaceous char in the condensed phase capable of efficiently suppressing the thermal decomposition caused by oxygen and heat to the polymer matrix and cutting off the flaming path. This paper gives an insight into recent developments in flame retardancy of PNCs, with special emphasis on the flame-retardancy propensity of exfoliated graphite nanoplatelets.