A short review on rubber/clay nanocomposites with emphasis on mechanical properties

Distribution of Mechanical Properties in Poly(ethylene oxide)/silica Nanocomposites via Atomistic Simulations: From the Glassy to the Liquid State

Polymer nanocomposites exhibit a heterogeneous mechanical behavior that is strongly dependent on the interaction between the polymer matrix and the nanofiller. Here, we provide a detailed investigation of the mechanical response of model polymer nanocomposites under deformation, across a range of temperatures, from the glassy regime to the liquid one, via atomistic molecular dynamics simulations. We study the poly(ethylene oxide) matrix with silica nanoparticles (PEO/SiO2) as a model polymer nanocomposite system with attractive polymer/nanofiller interactions. Probing the properties of polymer chains at the molecular level reveals that the effective mass density of the matrix and interphase regions changes during deformation. This decrease in density is much more pronounced in the glassy state. We focus on factors that govern the mechanical response of PEO/SiO2 systems by investigating the distribution of the (local) mechanical properties, focusing on the polymer/nanofiller interphase and matrix regions. As expected when heating the system, a decrease in Young's modulus is observed, accompanied by an increase in Poisson's ratio. The observed differences regarding the rigidity between the interphase and the matrix region decrease as the temperature rises; at temperatures well above the glass-transition temperature, the rigidity of the interphase approaches the matrix one. To describe the nonlinear viscoelastic behavior of polymer chains, the elastic modulus of the PEO/SiO2 systems is further calculated as a function of the strain for the entire nanocomposite, as well as the interphase and matrix regions. The elastic modulus drops dramatically with increasing strain for both the matrix and the interphase, especially in the small-deformation regime. We also shed light on characteristic structural and dynamic attributes during deformation. Specifically, we examine the rearrangement behavior as well as the segmental and center-of-mass dynamics of polymer chains during deformation by probing the mobility of polymer chains in both axial and radial motions under deformation. The behavior of the polymer motion in the axial direction is dominated by the deformation, particularly at the interphase, whereas a more pronounced effect of the temperature is observed in the radial directions for both the interphase and matrix regions.

Effect of Nanoclay Filler on Fatigue Life of Natural Rubber/Styrene-Butadiene Blend

In this paper, the fatigue life of natural rubber (NR)/styrene-butadiene rubber (SBR) compound is evaluated experimentally. The parameters investigated are the NR, SBR, and nanoclay loading in the composition, strain amplitude, and the frequency of the fatigue test. Fracture surfaces of NR/SBR/nanoclay compound are investigated using scanning electron microscopy (SEM). The results show that by increasing NR and the nanoclay loading in the rubber composition, the fatigue life of the rubber increases. For the nanoclay, a threshold value exists beyond which the fatigue life of the rubber compound decreases. It is also observed that by increasing the test frequency, the fatigue life of the rubber compound decreased. Tensile, hardness, and dynamic mechanical thermal analysis (DMTA) tests were also performed to evaluate the mechanical and thermal properties of the compound. SEM results show that by increasing the strain amplitude, the test specimens fail softly, and the addition of nanoparticles roughens the fracture surface and increases the fatigue life.

Effect of Organoclay Addition on Rheological, Thermal, and Mechanical Properties of Nitrile Rubber/Phenolic Resin Blend

In this study, the effects of NBR polarity and organoclay addition on the curing, rheological, mechanical, and thermal properties of an NBR/phenolic resin blend were investigated. The samples were prepared using a two-roll mill. The results showed that rheological and tensile properties improved due to the good distribution of nanoparticles, as well as the good compatibility of nitrile butadiene rubber with phenolic resin. The addition of 1.5 phr of nanoparticles to blends containing 33% and 45% acrylonitrile increased the curing torque difference by approximately 12% and 28%, respectively. In addition, the scorch time and curing time decreased in nanocomposites. Adding nanoparticles also increased the viscosity. The addition of phenolic resins and nanoparticles has a similar trend in modulus changes, and both of these factors increase the stiffness and, consequently, the elastic and viscous modulus of the specimens. Adding 1.5 phr of organoclay increased the tensile strength of the blends by around 8% and 13% in the samples with low and high content of acrylonitrile, respectively. Increasing the temperature of the tensile test led to a reduction in the tensile properties of the samples. Tensile strength, elongation at break, modulus, and hardness of the samples increased with increasing organoclay content. In addition, with increasing nanoparticle concentration, the samples underwent lower deterioration in tensile strength and Young’s modulus at different temperatures compared to the blends. In the samples containing 1.5 phr of organoclay, the thermal decomposition temperatures were enhanced by around 24 and 27 °C for low and high acrylonitrile content.

Influence of thermal treatment on the properties and intermolecular interactions of epoxidized natural rubber-salt systems

The influence of thermal treatment on the thermal stability, thermal properties, dielectric properties and intermolecular interaction of binary epoxidized natural rubber (ENR)-salt systems, which may be a candidate for solid polymer electrolytes (SPEs) was investigated. Solubility of salt in ENR enhances, which may be due to the disruption of the lightly-crosslinked microgel under heat treatment. The increase in the ionic conductivities of the thermally treated ENR SPEs at constant salt content is correlated to the higher glass transition temperatures, development of percolation network and higher extent of intermolecular interactions between ENR and charged entities in this study.

Study of the Influence of PCL on the In Vitro Degradation of Extruded PLA Monofilaments and Melt-Spun Filaments

This work presents the effect of a melt-spinning process on the degradation behavior of bioresorbable and immiscible poly(d,l-lactide) (PLA) and polycaprolactone (PCL) polymer blends. A large range of these blends, from PLA₉₀PCL₁₀ (90 wt% PLA and 10 wt% PCL) to PLA₆₀PCL₄₀ in increments of 10%, was processed via extrusion (diameter monofilament: ∅ ≈ 1 mm) and melt spinning (80 filaments: 50 to 70 µm each) to evaluate the impact of the PCL ratio and then melt spinning on the hydrolytic degradation of PLA, which allowed for highlighting the potential of a textile-based scaffold in bioresorbable implants. The morphologies of the structures were investigated via extracting PCL with acetic acid and scanning electron microscopy observations. Then, they were immersed in a Dulbecco's Modified Eagle Medium (DMEM) media at 50 °C for 35 days and their properties were tested in order to evaluate the relation between the morphology and the evolution of the crystallinity degree and the mechanical and physical properties. As expected, the incorporation of PCL into the PLA matrix slowed down the hydrolytic degradation. It was shown that the degradation became heterogeneous with a small ratio of PCL. Finally, melt spinning had an impact on the morphology, and consequently, on the other properties over time.

Recent Developments in Polymer Nanocomposite-Based Electrochemical Sensors for Detecting Environmental Pollutants

The human population is generally subjected to diverse pollutants and contaminants in the environment like those in the air, soil, foodstuffs, and drinking water. Therefore, the development of novel purification techniques and efficient detection devices for pollutants is an important challenge. To date, experts in the field have designed distinctive analytical procedures for the detection of pollutants including gas chromatography/mass spectrometry and atomic absorption spectroscopy. While the mentioned procedures enjoy high sensitivity, they suffer from being laborious, expensive, require advanced skills for operation, and are inconvenient to deploy as a result of their massive size. Therefore, in response to the above-mentioned limitations, electrochemical sensors are being developed that enjoy robustness, selectivity, sensitivity, and real-time measurements. Considerable advancements in nanomaterials-based electrochemical sensor platforms have helped to generate new technologies to ensure environmental and human safety. Recently, investigators have expanded considerable effort to utilize polymer nanocomposites for building the electrochemical sensors in view of their promising features such as very good electrocatalytic activities, higher electrical conductivity, and effective surface area in comparison to the traditional polymers. Herein, the first section of this review briefly discusses the most important methods for polymer nanocomposites synthesis, such as in situ polymerization, direct mixing of polymer and nanofillers (melt-mixing and solution-mixing), sol-gel, and electrochemical methods. It then summarizes the current utilization of polymer nanocomposites for the preparation of electrochemical sensors as a novel approach for monitoring and detecting environmental pollutants which include heavy metal ions, pesticides, phenolic compounds, nitroaromatic compounds, nitrite, and hydrazine in different mediums. Finally, the current challenges and future directions for the polymer nanocomposites-based electrochemical sensing of environmental pollutants are outlined.

Effects of synthesised polyaniline (PAni) contents on the anti-static properties of PAni-based polylactic acid (PLA) films

An anti-static polymer film was prepared using biodegradable poly(lactic acid) as a matrix and polyaniline (PAni) as an anti-static agent. It is aimed to be applied in packaging applications to dissipate the accumulated charges. The anti-static properties of PLA films were investigated with various PAni contents ranging from 0% to 20% through ex situ polymerisation by the solution casting method. PAni was synthesised in the solution form through chemical oxidation at 0 °C. The synthesis of PAni was confirmed by Fourier transform infrared (FTIR) spectroscopy and ultraviolet-visible (UV-Vis) absorption spectroscopy. The mechanical and anti-static properties of the samples were characterised using a Universal Testing Machine (UTM) and a resistivity meter, respectively. The experimental results indicated that incorporation of PAni into PLA films affected the morphology, anti-static and mechanical properties of the samples. PLA/PAni showed a compact surface with a porous structure, reflecting the interfacial interaction between PLA and PAni in the presence of a plasticiser. It was discovered and compared with other compositions, PLA with 15% PAni exhibited excellent anti-static performance with 2.45 × 10¹⁰ ohm/sq surface resistivity and the highest tensile strength, elongation at break and modulus of 29.3 ± 2.4 MPa, 60.1 ± 1.6% and 1364.0 ± 85.2 MPa respectively. Hence, PAni is a good candidate to be used in PLA/PAni systems by giving a suitable surface resistivity that can potentially be applied in anti-static packaging applications.

Stress-Softening in Particle-Filled Polyurethanes under Cyclic Compressive Loading

Elastomer compositions containing various particulate fillers can be formulated according to the specific functions required of them. Stress softening—which is also known as the Mullins effect—occurs during high loading and unloading paths in certain supramolecular elastomer materials. Previous experiments have revealed that the load–displacement response differs according to the filler used, demonstrating an unusual model of correspondence between the constitutive materials. Using a spherical indentation method and numerical simulation, we investigated the Mullins effect on polyurethane (PU) compositions subjected to cyclic uniaxial compressive load. The PU compositions comprised rigid particulate fillers (i.e., nano-silica and carbon black). The neo-Hooke model and the Ogden–Roxburgh Mullins model were used to describe the nonlinear deformation behavior of the soft materials. Based on finite element methods and parameter optimization, the load–displacement curves of various filled PUs were analyzed and fitted, enabling constitutive parameter prediction and inverse modeling. Hence, correspondence relationships between material components and constitutive parameters were established. Such relationships are instructive for the preparation of materials with specific properties. The method described herein is a more quantitative approach to the formulation of elastomer compositions comprising particulate fillers.

Simultaneous Adsorption of Cationic Dyes from Binary Solutions by Thiourea-Modified Poly(acrylonitrile-co-acrylic acid): Detailed Isotherm and Kinetic Studies

In this study, simultaneous adsorption of cationic dyes was investigated by using binary component solutions. Thiourea-modified poly(acrylonitrile-co-acrylic acid) (TMPAA) polymer was used as an adsorbent for uptake of cationic dyes (malachite green, MG and methylene blue, MB) from aqueous solution in a binary system. Adsorption tests revealed that TMPAA presented high adsorption of MG and MB at higher pH and higher dye concentrations. It suggested that there are strong electrostatic attractions between the surface functional groups of the adsorbent and cationic dyes. The equilibrium analyses explain that both extended Langmuir and extended models are suitable for the description of adsorption data in the binary system. An antagonistic effect was found, probably due to triangular (MG) and linear (MB) molecular structures that mutually hinder the adsorption of both dyes on TMPAA. Besides, the kinetic studies for sorption of MG and MB dyes onto adsorbent were better represented by a pseudo-second-order model, which demonstrates chemisorption between the polymeric TMPAA adsorbent and dye molecules. According to experimental findings, TMPAA is an attractive adsorbent for treatment of wastewater containing multiple cationic dyes.

Adsorptive Removal of Methylene Blue from Aquatic Environments Using Thiourea-Modified Poly(Acrylonitrile-co-Acrylic Acid)

The paper evaluates the adsorptive potential of thiourea-modified poly(acrylonitrile-co-acrylic acid), (TA-poly(AN-co-AA)) for the uptake of cationic methylene blue (MB) from aquatic environments via a batch system. TA-poly(AN-co-AA) polymer was synthesized through redox polymerization and modified with thiourea (TA) where thioamide groups were introduced to the surface. Fourier transform infrared (FT-IR) spectroscopy, scanning electron microscopy (SEM), CHNS and Zetasizer were used to characterize the physico-chemical and morphological properties of prepared TA-poly(AN-co-AA). Afterwards, it was confirmed that incorporation of thioamide groups was successful. The adsorption kinetics and equilibrium adsorption data were best described, respectively, by a pseudo-second-order model and Freundlich model. Thermodynamic analysis showed the exothermic and spontaneous nature of MB uptake by TA-poly(AN-co-AA). The developed TA-poly(AN-co-AA) polymer demonstrated efficient separation of MB dye from the aqueous solution and maintained maximum adsorption capacity after five regeneration cycles. The findings of this study suggested that synthesized TA-poly(AN-co-AA) can be applied successfully to remove cationic dyes from aquatic environments.

Gas barrier enhancement of uncharged apolar polymeric films by self-assembling stratified nano-composite films

The gas (O₂ and CO₂) permeability of an innovative stratified PE–organoclay (LLDPE/OMMT) nano-enabled composite films was studied for the first time and related to the self-assembly process driven by hydrophobic interactions. An 84.4% and a 70% reduction (i.e. a barrier improvement factor of about 6, sufficient for food packaging applications) were observed respectively in the oxygen and carbon dioxide permeability of the 5 bilayers coated film compared to the substrate, while only incorporating 2.4 v/v% of organoclay in the composite and increasing the thickness by 17.7%. Such drastic effect with so low amount of organoclays cannot be achieved by conventional melt blending/exfoliation of the clays into the polymer matrix and is due to a geometrical blocking effect of a brick-wall and compact layer structure of the impermeable clay tactoids. Mathematical prediction of oxygen barrier performance of PE/OMMT films has revealed that 12 bilayers would be necessary to further achieve a barrier improvement factor of 10.

The gas (O₂ and CO₂) permeability of an innovative stratified PE–organoclay (LLDPE/OMMT) nano-enabled composite films was studied for the first time and related to the self-assembly process driven by hydrophobic interactions.

Tailoring Nanocellulose-Cellulose Triacetate Interfaces by Varying the Surface Grafting Density of Poly(ethylene glycol)

Careful design of the structures of interfaces between nanofillers and polymer matrices can significantly improve the mechanical and thermal properties of the overall nanocomposites. Here, we investigate how the grafting density on the surface of nanocelluloses influences the properties of nanocellulose/cellulose triacetate (CTA) composites. The surface of nanocellulose, which was prepared by 2,2,6,6-tetramethylpiperidine-1-oxyl oxidation, was modified with long poly(ethylene glycol) (PEG) chains at different grafting densities. The PEG-grafted nanocelluloses were homogeneously embedded in CTA matrices. The mechanical and thermal properties of the nanocomposites were characterized. Increasing the grafting density caused the soft PEG chains to form denser and thicker layers around the rigid nanocelluloses. The PEG layers were not completely miscible with the CTA matrix. This structure considerably enhanced the energy dissipation by allowing sliding at the interface, which increased the toughness of the nanocomposites. The thermal and mechanical properties of the composites could be tailored by controlling the grafting density. These findings provide a deeper understanding about interfacial design for nanocellulose-based composite materials.

Effect of the Polyketone Aromatic Pendent Groups on the Electrical Conductivity of the Derived MWCNTs-Based Nanocomposites

Electrically conductive plastics with a stable electric response within a wide temperature range are promising substitutes of conventional inorganic conductive materials. This study examines the preparation of thermoplastic polyketones (PK30) functionalized by the Paal⁻Knorr process with phenyl (PEA), thiophene (TMA), and pyrene (PMA) pendent groups with the aim of optimizing the non-covalent functionalization of multiwalled carbon nanotubes (MWCNTs) through π⁻π interactions. Among all the aromatic functionalities grafted to the PK30 backbone, the extended aromatic nuclei of PMA were found to be particularly effective in preparing well exfoliated and undamaged MWCNTs dispersions with a well-defined conductive percolative network above the 2 wt % of loading and in freshly prepared nanocomposites as well. The efficient and superior π⁻π interactions between PK30PMA and MWCNTs consistently supported the formation of nanocomposites with a highly stable electrical response after thermal solicitations such as temperature annealing at the softening point, IR radiation exposure, as well as several heating/cooling cycles from room temperature to 75 °C.

Development and Characterization of New Pervaporation PVA Membranes for the Dehydration Using Bulk and Surface Modifications

In the present work, the novel dense and supported membranes based on polyvinyl alcohol (PVA) with improved transport properties were developed by bulk and surface modifications. Bulk modification included the blending of PVA with chitosan (CS) and the creation of a mixed-matrix membrane by introduction of fullerenol. This significantly altered the internal structure of PVA membrane, which led to an increase in permeability with high selectivity to water. Surface modification of the developed modified dense membranes, based on composites PVA-CS and PVA-fullerenol-CS, was performed through (i) making of a supported membrane with a thin selective composite layer and (ii) applying of the layer-by-layer assembly (LbL) method for coating of nano-sized polyelectrolyte (PEL) layers to increase the membrane productivity. The nature of polyelectrolyte type-(poly(allylamine hydrochloride) (PAH), poly(sodium 4-styrenesulfonate) (PSS), poly(acrylic acid) (PAA), CS), and number of PEL bilayers (2⁻10)-were studied. The structure of the composite membranes was investigated by FTIR, X-ray diffraction, and SEM. Transport properties were studied during the pervaporation separation of 80% isopropanol⁻20% water mixture. It was shown that supported membrane consisting of hybrid layer of PVA-fullerenol (5%)⁻chitosan (20%) with five polyelectrolyte bilayers (PSS, CS) deposited on it had the best transport properties.

Bright Side of Lignin Depolymerization: Toward New Platform Chemicals

Lignin, a major component of lignocellulose, is the largest source of aromatic building blocks on the planet and harbors great potential to serve as starting material for the production of biobased products. Despite the initial challenges associated with the robust and irregular structure of lignin, the valorization of this intriguing aromatic biopolymer has come a long way: recently, many creative strategies emerged that deliver defined products via catalytic or biocatalytic depolymerization in good yields. The purpose of this review is to provide insight into these novel approaches and the potential application of such emerging new structures for the synthesis of biobased polymers or pharmacologically active molecules. Existing strategies for functionalization or defunctionalization of lignin-based compounds are also summarized. Following the whole value chain from raw lignocellulose through depolymerization to application whenever possible, specific lignin-based compounds emerge that could be in the future considered as potential lignin-derived platform chemicals.

Water-swellable elastomers: synthesis, properties and applications

Water-swellable elastomers (WSE) constitute a class of rubbery materials that have been widely studied both in academia and industry during the last 25 years. Market pull is the major driver for the exploration of these materials. The need of WSE in several sealing applications has driven the attention of many academic researchers toward the possibility to provide a rubber with water-swelling characteristics. As commercial rubbers are hydrophobic materials, making them swell in water presents an interesting and difficult challenge. This paper reviews the scientific and patent literature on the fundamental aspects of WSE: the various synthetic approaches, the properties of the corresponding polymers (not only the swelling performance but also the mechanical behavior), and some of their applications. Particular attention is paid to the chemical structure/performance relationships of WSE. Finally, the authors speculate on a great future for WSE that can be rationally designed for improved and/or new applications.

Role of Atomic Layer Functionalization in Building Scalable Bottom-Up Assembly of Ultra-Low Density Multifunctional Three-Dimensional Nanostructures

Building three-dimensional (3D) structures from their constituent zero-, one-, and two-dimensional nanoscale building blocks in a bottom-up assembly is considered the holey grail of nanotechnology. However, fabricating such 3D nanostructures at ambient conditions still remains a challenge. Here, we demonstrate an easily scalable facile method to fabricate 3D nanostructures made up of entirely zero-dimensional silicon dioxide (SiO₂) nanoparticles. By combining functional groups and vacuum filtration, we fabricate lightweight and highly structural stable 3D SiO₂ materials. Further synergistic effect of material is shown by addition of a 2D material, graphene oxide (GO) as reinforcement which results in 15-fold increase in stiffness. Molecular dynamics (MD) simulations are used to understand the interaction between silane functional groups (3-aminopropyl triethoxysilane) and SiO₂ nanoparticles thus confirming the reinforcement capability of GO. In addition, the material is stable under high temperature and offers a cost-effective alternative to both fire-retardant and oil absorption materials.