Morphology of poly-3-hexyl-thiophene blends with styrene-isoprene-styrene block-copolymer elastomers from X-ray and neutron scattering

The nano- and micron scale morphology of poly(3-hexylthiophene) (P3HT) and polystyrene-block-polyisoprene-block-polystyrene (PS-PI-PS) elastomeric blends is investigated through the use of ultra-small and small angle X-ray and neutron scattering (USAXS, SAXS, SANS). It is demonstrated that loading P3HT into elastomer matrices is possible with little distortion of the elastomeric structure up to a loading of ∼5 wt%. Increased loadings of conjugated polymer is found to significantly distort the matrix structure. Changes in processing conditions are also found to affect the blend morphology with especially strong dependence on processing temperature. Processing temperatures above the glass transition temperature (Tg) of polystyrene and the melting temperature (Tm) of the conjugated polymer additive (P3HT) creates significantly more organized mesophase domains. P3HT blends with PS-PI-PS can also be flow-aligned through processing, which results in an anisotropic structure that could be useful for the generation of anisotropic properties (e.g. conductivity). Moreover, the extent of flow alignment is significantly affected by the P3HT loading in the PS-PI-PS matrix. The work adds insight to the morphological understanding of a complex P3HT and PS-PI-PS polymer blend as conjugated polymer is added to the system. We also provide studies isolating the effect of processing changes aiding in the understanding of the structural changes in this elastomeric conjugated polymer blend.

Reprocessed magnetorheological elastomers with reduced carbon footprint and their piezoresistive properties

Despite the vast amount of studies based on magnetorheological elastomers (MREs), a very limited number of investigations have been initiated on their reprocessing. This paper presents a new type of recyclable MRE which is composed of thermoplastic polyurethane (TPU) and carbonyl iron particles (CI). The chosen TPU can be processed using injection moulding (IM), followed by several reprocessing cycles while preserving its properties. Numerous types of injection moulded and reprocessed MREs have been prepared for various particle concentrations. The effect of thermo-mechanical degradation on the recycled MREs has been investigated while simulating the reprocessing procedure. An apparent decrease in molecular weight was observed for all the examined matrices during the reprocessing cycles. These changes are attributed to the intermolecular bonding between the hydroxyl groups on the surface of the CI particles and the matrix which is studied in depth. The effect of reprocessing and the presence of magnetic particles is evaluated via tensile test, magnetorheology and piezoresistivity. These characterization techniques prove that the properties of our MREs are preserved at an acceptable level despite using 100% of recyclates while in real applications only up to 30% of recycled material is generally used.

Block Copolymer Elastomers for Stretchable Electronics

As industrial needs for healthcare sensors, electronic skin, and flexible/stretchable displays increase, interest in stretchable materials is increasing as well. In recent years, the studies on stretchable materials have spread to various pivot components, such as electrodes, circuits, substrates, semiconductors, dielectric layers, membranes, and active nanocomposite films. The block copolymer (BC) elastomers have been playing considerable role in the development of stretchable materials. Since BCs are soft elastomers based on physical cross-links, they show differences in physical properties from normal elastomers formed with chemical cross-linking. BC elastomers does not require additional chemical cross-linking procedure, so they can be easily processed after dissolved in various solvents. Their viscoelasticity and thermoplasticity enable the BCs to become moldable and sticky. Although their unique physical properties may serve as disadvantages in some cases, they have been actively applied to create various stretchable electronic materials and their uses are expected to be enlarged more than ever. In this Account, we summarize recent successful applications of BCs for the stretchable electronic devices and discuss the possibility of further uses and the challenges to be addressed for practical uses. Studies on BC-based stretchable materials have focused initially on the fabrication process of stretchable conductors; mixing conductive fillers physically with BCs, infiltrating BCs in a conductive filler layer, and converting metal precursors into metal nanoparticles inside BCs. When conductive fillers with high aspect ratios, such as nanowires or nanosheets are used, the fillers can be infiltrated by the BCs after deposited. Since the contacts between the fillers are maintained during the infiltration process, even thin composite films possess high conductivity and stretchability. The metal precursor solution printing is suggested as a promising approach because it is compatible with traditional printing techniques without clogging the nozzles and allows high filler loading efficiency. When using a BC as a substrate, it is advisable to use a BC/PDMS double layer because of viscoelastic and thermoplastic properties of BCs. If BC/PDMS double layer is used with much thicker PDMS layer instead of viscoelastic BC alone, the double layer substrate can show a perfect elastomeric behavior, and the advantages of the BC substrate are preserved. Additionally, the use of conventional manufacturing techniques is important for commercialization of the stretchable devices. BC substrates having preformed microfibril network on their surfaces facilitate the fabrication of high-resolution circuitry by directly depositing metals through a mask on the substrate. Recent successes of fabricating stretchable organic transistors were obtained based on in situ phase separation of polymer semiconductors to form nanofibril bundles on the surface of a BC substrate. They have led to the achievement of high resolution transistor array printed in large area. BCs are expected to expand their applicability, including stretchable batteries, since they make it feasible to fabricate various hybrid nanocomposites, pore size-controlled membranes, and microstructured surfaces. However, it is necessary to secure long-term stability under heat, solvent, and UV; in addition, there is a need for the synthesis of functional BCs for use in stretchable implanted biomedical devices.

Influence of Carbon Fillers on Thermal Properties and Flammability of Polymeric Nanocomposites

Undesirable features of polymeric materials include insufficient thermal stability under specified exploitation conditions and too high flammability. These features depend on the chemical structure of polymer macromolecules, and composition of polymeric composites. Polymeric materials with increased thermal stability and improved resistance to the action of fire are produced with the use of various types of fillers with nanometric dimensions. Among numerous nanofillers, carbon-based nanofillers such as graphite nanoplatelets, carbon nanotubes and graphenes (graphene oxide, reduced graphene oxide and modified graphene) play an essential role. The aim of this report is to highlight the latest findings concerning the effect of carbon fillers, mainly graphene and carbon nanotubes on the thermal properties and flammability of polymer nanocomposites.

Conductive Elastomers for Stretchable Electronics, Sensors and Energy Harvesters

There have been a wide variety of efforts to develop conductive elastomers that satisfy both mechanical stretchability and electrical conductivity, as a response to growing demands on stretchable and wearable devices. This article reviews the important progress in conductive elastomers made in three application fields of stretchable technology: stretchable electronics, stretchable sensors, and stretchable energy harvesters. Diverse combinations of insulating elastomers and non-stretchable conductive materials have been studied to realize optimal conductive elastomers. It is noted that similar material combinations and similar structures have often been employed in different fields of application. In terms of stretchability, cyclic operation, and overall performance, fields such as stretchable conductors and stretchable strain/pressure sensors have achieved great advancement, whereas other fields like stretchable memories and stretchable thermoelectric energy harvesting are in their infancy. It is worth mentioning that there are still obstacles to overcome for the further progress of stretchable technology in the respective fields, which include the simplification of material combination and device structure, securement of reproducibility and reliability, and the establishment of easy fabrication techniques. Through this review article, both the progress and obstacles associated with the respective stretchable technologies will be understood more clearly.

Dispersion Enhancement of Multi-Walled Carbon Nanotubes in Nitrile Rubber

A study of reinforcement mechanism of multi-walled carbon nanotubes (MWCNT) in nitrile rubber (NBR) matrix was carried out. Attempts to enhance the dispersion degree of MWCNT and the NBR-MWCNT interaction were conducted using numerous approaches, namely, sonication and chemical treatments of MWCNT with nitric acid (HNO3), nitric-sulfuric acid mixture (HNO3/H2SO4) and potassium permanganate (KMnO4). Rheological behavior, dynamic properties and electrical properties of MWCNT/NBR vulcanizates were monitored. Results gained reveal the magnitude of Payne effect increases with MWCNT content and mixing time. The expanded MWCNT and continuous-network formation are observed with an increase in mixing time, yielding enhanced mechanical properties and electrical properties. With MWCNT modification, a significant reduction in the state-of-mix of MWCNT composites is exhibited. SEM results demonstrate the highest magnitude of MWCNT dispersion in the system with HNO3, but relatively poor interaction with NBR. The HNO3/H2SO4 or KMnO4 system demonstrates poor MWCNT dispersion after treatment which is probably due to the compaction of MWCNT during the drying stage after the chemical treatment process, giving the detrimental effect to mechanical and electrical properties of vulcanizates.

New design of shape memory polymers based on natural rubber crosslinked via oxa-Michael reaction

Shape memory polymers (SMPs) based on natural rubber were fabricated by crosslinking epoxidized natural rubber with zinc diacrylate (ZDA) using the oxa-Michael reaction. These SMPs possessed excellent shape fixity and recovery. The glass transition largely accounted for the fixing of the SMPs temporary shape. Increasing the ZDA content allowed the trigger temperature (20-46 °C) and recovery time (14-33 s) of the SMPs to be continuously tuned. Nanosized silica (nanosilica) was incorporated into the neat polymers to further increase the flexibility and tune the recovery stress. The nanosilica-SMPs exhibited exceptionally high strength in a rubbery state (>20 MPa). The nanosilica-SMPs exhibited high transparency, making them suitable in visible heat-shrinkable tubes.