Preparation and characterization of biodegradable polymer blends from poly(3-hydroxybutyrate)/poly(vinyl acetate)-modified corn starch

Embracing Sustainability: The World of Bio-Based Polymers in a Mini Review

The proliferation of polymer science and technology in recent decades has been remarkable, with synthetic polymers derived predominantly from petroleum-based sources dominating the market. However, concerns about their environmental impacts and the finite nature of fossil resources have sparked interest in sustainable alternatives. Bio-based polymers, derived from renewable sources such as plants and microbes, offer promise in addressing these challenges. This review provides an overview of bio-based polymers, discussing their production methods, properties, and potential applications. Specifically, it explores prominent examples including polylactic acid (PLA), polyhydroxyalkanoates (PHAs), and polyhydroxy polyamides (PHPAs). Despite their current limited market share, the growing awareness of environmental issues and advancements in technology are driving increased demand for bio-based polymers, positioning them as essential components in the transition towards a more sustainable future.

Impact-Resistant Poly(3-Hydroxybutyrate)/Poly(ε-Caprolactone)-Based Materials, through Reactive Melt Processing, for Compression-Molding and 3D-Printing Applications

Biobased and biocompatible polymers, such as polyhydroxyalkanoates (PHAs), are of great interest for a large range of applications in the spirit of green chemistry and upcoming reuse and recycling strategies. Polyhydroxybutyrate (PHB), as a promising biocompatible polymer belonging to PHAs, is subject to increased research concern regarding the high degree of crystallinity and brittle behavior of the resulting materials. Therefore, the improvement of PHB's physico-mechanical properties aims to decrease the Young's modulus values and to increase the ductility of samples. Here, we proposed an ambitious approach to develop melt-processed materials, while combining PHB characteristics with the ductile properties of poly(ε-caprolactone) (PCL). In order to compatibilize the poorly miscible PHB/PCL blends, dicumyl peroxide (DCP) was used as a free-radical promotor of polyester interchain reactions via the reaction extrusion process. The resulting PHB/PCL-DCP materials revealed a slight increase in the elongation at break, and significant improvement in the impact resistance (7.2 kJ.m^-2) as compared to PHB. Additional decrease in the Young's modulus values was achieved by incorporating low molecular polyethylene glycol (PEG) as a plasticizer, leading to an important improvement in the impact resistance (15 kJ.m^-2). Successful 3D printing using fused deposition melting (FDM) of the resulting PHB/PCL-based blends for the design of a prosthetic finger demonstrated the great potential of the proposed approach for the development of next-generation biomaterials.

Recent Advances in Starch-Based Blends and Composites for Bioplastics Applications

Environmental pollution by synthetic polymers is a global problem and investigating substitutes for synthetic polymers is a major research area. Starch can be used in formulating bioplastic materials, mainly as blends or composites with other polymers. The major drawbacks of using starch in such applications are water sensitivity and poor mechanical properties. Attempts have been made to improve the mechanical properties of starch-based blends and composites, by e.g., starch modification or plasticization, matrix reinforcement, and polymer blending. Polymer blending can bring synergetic benefits to blends and composites, but necessary precautions must be taken to ensure the compatibility of hydrophobic polymers and hydrophilic starch. Genetic engineering offers new possibilities to modify starch inplanta in a manner favorable for bioplastics applications, while the incorporation of antibacterial and/or antioxidant agents into starch-based food packaging materials brings additional advantages. In conclusion, starch is a promising material for bioplastic production, with great potential for further improvements. This review summarizes the recent advances in starch-based blends and composites and highlights the potential strategies for overcoming the major drawbacks of using starch in bioplastics applications.

A Review on Biological Synthesis of the Biodegradable Polymers Polyhydroxyalkanoates and the Development of Multiple Applications

Polyhydroxyalkanoates, or PHAs, belong to a class of biopolyesters where the biodegradable PHA polymer is accumulated by microorganisms as intracellular granules known as carbonosomes. Microorganisms can accumulate PHA using a wide variety of substrates under specific inorganic nutrient limiting conditions, with many of the carbon-containing substrates coming from waste or low-value sources. PHAs are universally thermoplastic, with PHB and PHB copolymers having similar characteristics to conventional fossil-based polymers such as polypropylene. PHA properties are dependent on the composition of its monomers, meaning PHAs can have a diverse range of properties and, thus, functionalities within this biopolyester family. This diversity in functionality results in a wide array of applications in sectors such as food-packaging and biomedical industries. In order for PHAs to compete with the conventional plastic industry in terms of applications and economics, the scale of PHA production needs to grow from its current low base. Similar to all new polymers, PHAs need continuous technological developments in their production and material science developments to grow their market opportunities. The setup of end-of-life management (biodegradability, recyclability) system infrastructure is also critical to ensure that PHA and other biobased biodegradable polymers can be marketed with maximum benefits to society. The biobased nature and the biodegradability of PHAs mean they can be a key polymer in the materials sector of the future. The worldwide scale of plastic waste pollution demands a reformation of the current polymer industry, or humankind will face the consequences of having plastic in every step of the food chain and beyond. This review will discuss the aforementioned points in more detail, hoping to provide information that sheds light on how PHAs can be polymers of the future.

Compatibilization of Starch/Synthetic Biodegradable Polymer Blends for Packaging Applications: A Review

The health and environmental concerns of the usage of non-biodegradable plastics have driven efforts to explore replacing them with renewable polymers. Although starch is a vital renewable polymer, poor water resistivity and thermo-mechanical properties have limited its applications. Recently, starch/synthetic biodegradable polymer blends have captured greater attention to replace inert plastic materials; the question of ‘immiscibility’ arises during the blend preparation due to the mixing of hydrophilic starch with hydrophobic polymers. The immiscibility issue between starch and synthetic polymers impacts the water absorption, thermo-mechanical properties, and chemical stability demanded by various engineering applications. Numerous studies have been carried out to eliminate the immiscibility issues of the different components in the polymer blends while enhancing the thermo-mechanical properties. Incorporating compatibilizers into the blend mixtures has significantly reduced the particle sizes of the dispersed phase while improving the interfacial adhesion between the starch and synthetic biodegradable polymer, leading to fine and homogeneous structures. Thus, Significant improvements in thermo-mechanical and barrier properties and water resistance can be observed in the compatibilized blends. This review provides an extensive discussion on the compatibilization processes of starch and petroleum-based polymer blends.

Effect of MWCNTs Functionalization on Thermal, Electrical, and Ammonia-Sensing Properties of MWCNTs/PMMA and PHB/MWCNTs/PMMA Thin Films Nanocomposites

Partially biodegradable polymer nanocomposites Poly(3-Hydroxybutyrate) (PHB)/MultiwalledCarbon Nanotubes (MWCNTs)/Poly(Methyl Methacrylate) (PMMA)and non-biodegradable nanocomposites (MWCNTs/PMMA) were synthesized, and their thermal, electrical, and ammonia-sensing properties were compared. MWCNTs were chemically modified to ensure effective dispersion in the polymeric matrix. Pristine MWCNTs (p-MWCNTs) were functionalized with –COOH (a-MWCNTs) and amine groups (f-MWCNTs). Then, PHB grafted multiwalled carbon nanotubes (g-MWNTs) were prepared by a ‘grafting to’ technique. The p-MWCNTs, a-MWCNTs, f-MWCNTs, and g-MWCNTs were incorporated into the PMMA matrix and PMMA/PHB blend system by solution mixing. The PHB/f-MWCNTs/PMMA blend system showed good thermal properties among all synthesized nanocomposites. Results from TGA and dTGA analysis for PHB/f-MWCNTs/PMMA showed delay in T₅ (about 127 °C), T₅₀ (up to 126 °C), and T_max (up to 65 °C) as compared to neat PMMA. Higher values of frequency capacitance were observed in nanocomposites containing f-MWCNTs and g-MWCNTs as compared to nanocomposites containing p-MWCNTs and a-MWCNTs. This may be attributed to their excellent interaction and good dispersion in the polymeric blend. Analysis of ammonia gas-sensing data showed that PHB/g-MWCNTs/PMMA nanocomposites exhibited good sensitivity (≈100%) and excellent repeatability with a constant response. The calculated limit of detection (LOD) is 0.129 ppm for PHB/g-MWCNTs/PMMA, while that of all other nanocomposites is above 40 ppm.

Skin-Compatible Biobased Beauty Masks Prepared by Extrusion

In the cosmetic sector, natural and sustainable products with a high compatibility with skin, thus conjugating wellness with a green-oriented consumerism, are required by the market. Poly(hydroxyalkanoate) (PHA)/starch blends represent a promising alternative to prepare flexible films as support for innovative beauty masks, wearable after wetting and releasing starch and other selected molecules. Nevertheless, preparing these films by extrusion is difficult due to the high viscosity of the polymer melt at the temperature suitable for processing starch. The preparation of blends including poly(butylene succinate-co-adipate) (PBSA) or poly(butylene adipate-co-terephthalate) (PBAT) was investigated as a strategy to better modulate melt viscosity in view of a possible industrial production of beauty mask films. The release properties of films in water, connected to their morphology, was also investigated by extraction trials, infrared spectroscopy and stereo and electron microscopy. Then, the biocompatibility with cells was assessed by considering both mesenchymal stromal cells and keratinocytes. All the results were discussed considering the morphology of the films. This study evidenced the possibility of modulating thanks to the selection of composition and the materials processing of the properties necessary for producing films with tailored properties and processability for beauty masks.

Reactive compatibilization of plant polysaccharides and biobased polymers: Review on current strategies, expectations and reality

Our society is amidst a technological revolution towards a sustainable economy, focused on the development of biobased products in virtually all sectors. In this context, plant polysaccharides, as the most abundant macromolecules present in biomass represent a fundamental renewable resource for the replacement of fossil-based polymeric materials in commodity and engineering applications. However, native polysaccharides have several disadvantages compared to their synthetic counterparts, including reduced thermal stability, moisture absorption and limited mechanical performance, which hinder their direct application in native form in advanced material systems. Thus, polysaccharides are generally used in a derivatized form and/or in combination with other biobased polymers, requiring the compatibilization of such blends and composites. In this review we critically explore the current status and the future outlook of reactive compatibilization strategies of the most common plant polysaccharides in blends with biobased polymers. The chemical processes for the modification and compatibilization of starch and lignocellulosic based materials are discussed, together with the practical implementation of these reactive compatibilization strategies with special emphasis on reactive extrusion. The efficiency of these strategies is critically discussed in the context on the definition of blending and compatibilization from a polymer physics standpoint; this relies on the detailed evaluation of the chemical structure of the constituent plant polysaccharides and biobased polymers, the morphology of the heterogeneous polymeric blends, and their macroscopic behavior, in terms of rheological and mechanical properties.

Cross-Linked Hydrophobic Starch Granules in Blends with PLA

The majority of native starch is used in the food sector and in the paper industry. Only a small amount is used in polymer engineering. One reason for the reluctance of the plastics processing industry to use starch as a filling material in polymer blends is the unsatisfactory mechanical behavior of starch when combined with thermoplastics. Another reason is the hydrophilicity of starch. In order to make these materials capable of competing, an amelioration of the mechanical properties is compulsory. By means of modifying the native starch and optimizing the compounding process, it is possible to improve the performance of starch blends, and, thus, increase the number of application areas of these materials. For this reason, native starch was modified with a cross-linking agent using a laboratory mixer. Subsequently, the modified starch and poly(lactic acid) were compounded using a co-rotating twin screw extruder. Cross-linking of the native starch in the laboratory mixer resulted in an increase in the mechanical strength of the starch blends. In addition, the blends with cross-linked starch displayed lower moisture absorption levels than blends with native starch as a filling material.

Bio-Based Polymers with Potential for Biodegradability

A variety of renewable starting materials, such as sugars and polysaccharides, vegetable oils, lignin, pine resin derivatives, and proteins, have so far been investigated for the preparation of bio-based polymers. Among the various sources of bio-based feedstock, vegetable oils are one of the most widely used starting materials in the polymer industry due to their easy availability, low toxicity, and relative low cost. Another bio-based plastic of great interest is poly(lactic acid) (PLA), widely used in multiple commercial applications nowadays. There is an intrinsic expectation that bio-based polymers are also biodegradable, but in reality there is no guarantee that polymers prepared from biorenewable feedstock exhibit significant or relevant biodegradability. Biodegradability studies are therefore crucial in order to assess the long-term environmental impact of such materials. This review presents a brief overview of the different classes of bio-based polymers, with a strong focus on vegetable oil-derived resins and PLA. An entire section is dedicated to a discussion of the literature addressing the biodegradability of bio-based polymers.