Heat resistance of biobased materials, evaluation and effect of processing techniques and additives

Preparation of flexible poly(l-lactide)-b-poly(ethylene glycol)-b-poly(l-lactide)/talcum/thermoplastic starch ternary composites for use as heat-resistant and single-use bioplastics

Poly(l-lactide)-b-poly(ethylene glycol)-b-poly(l-lactide) block copolymer (PLLA-PEG-PLLA) is a highly flexible bioplastic, yet its use in practical applications is limited due to its poor heat resistance and high production cost. In this study, talcum was used as a nucleating agent to improve the heat resistance, and thermoplastic starch (TPS) was used as a low-cost filler to reduce the cost of production. PLLA-PEG-PLLA/talcum/TPS and PLLA/talcum/TPS ternary composites with 4 wt% talcum and various TPS contents were prepared by melt blending before injection molding and were then evaluated. When PEG middle-blocks were present, the PLLA-PEG-PLLA-based composites showed a higher crystallinity, more flexibility, and a higher heat resistance than the PLLA-based composites. Although the addition of TPS decreased the heat resistance of all the composites, the PLLA-PEG-PLLA/talcum/TPS composites still had high Vicat softening temperatures (VST, 113-131 °C) and demonstrated a good dimensional stability to heat by maintaining their original shapes upon heat exposure. The biodegradation test in soil suggested that the synergistic effect of the PEG middle-blocks and TPS significantly increased the biodegradability of the PLLA-PEG-PLLA/talcum/TPS composites. This improved heat resistance, lower cost, and accelerated biodegradation make PLLA-PEG-PLLA/talcum/TPS composites a promising material to be used as heat-resistant and single-use bioplastic products.

Strategies and techniques for improving heat resistance and mechanical performances of poly(lactic acid) (PLA) biodegradable materials

Poly(lactic acid) (PLA) has attracted much attention as a substitute for petroleum-based plastics, but its low heat resistance limits its application range in packaging fields and disposable products. This paper summarizes the structural factors affecting the heat resistance of PLA and systematically summarizes methods to improve its heat resistance. PLA is a semi-crystalline polymer, and crystallinity, crystal size, and other factors are important factors affecting heat resistance. This paper systematically analyzes the means to control the crystallization behavior of PLA, and summarizes the effects of nucleating agents, cross-linking, grafting, and annealing processes on the crystallization behavior and heat resistance of PLA. The effects of PLA molecular chain cross-linking and grafting on the motility of PLA molecular chains and the heat resistance of PLA materials are further discussed from the perspective of PLA molecular chain segment movement. The research work on combining PLA with reinforcements such as high heat-resistant polymer materials, fiber, and nanoparticles to improve the mechanical properties and heat resistance of PLA by introducing rigid groups or structures is described in detail. Improving the heat resistance of PLA material is an important strategy to promote the application of biodegradable materials, and has broad research value and application prospects.

Synergistic effects of PEG middle-blocks and talcum on crystallizability and thermomechanical properties of flexible PLLA-b-PEG-b-PLLA bioplastic

In this study, talcum was melt-blended with a flexible poly(l-lactide)-b-polyethylene glycol-b-poly(l-lactide) triblock copolymer (PLLA-PEG-PLLA) with 1, 2, 4, and 8 wt% talcum, for improvement of the crystallization and thermomechanical properties of PLLA-PEG-PLLA compared with PLLA. The crystallizability of PLLA-PEG-PLLA/talcum composites was better than that of PLLA/talcum composites as determined from differential scanning calorimetry. X-ray diffractometry showed that the PLLA-PEG-PLLA/talcum films had a higher degree of crystallinity than the PLLA/talcum films. PEG middle-blocks and talcum showed a synergistic effect for crystallization of PLLA end-blocks. The PLLA-PEG-PLLA/talcum films showed better thermomechanical properties than those of the PLLA/talcum films as determined from dynamic mechanical analysis. This was confirmed from the results of dimensional stability to heat. In summary, the PLLA-PEG-PLLA/talcum composites have potential for use as flexible bioplastics with good dimensional stability to heat.

Crystallization Morphology Regulation on Enhancing Heat Resistance of Polylactic Acid

To expand the use of polylactic acid (PLA) in high-temperature environments, crystallization morphology regulation was studied to enhance the heat resistance of PLA. PLA crystallinity was controlled using heat treatment and nucleating agent (zinc phenylphosphonate, brand TMC). The heat deflection temperatures of PLAs with same crystallinities considerably varied using different treatments. The crystallization morphology of PLA (4032D) and PLA/TMC composites was studied using X-ray diffraction (XRD) and polarized optical microscopy. XRD test results show that TMC can improve the crystallization rate and heat treatment can enhance the crystallinity and thickness of PLA, suggesting that the crystallization morphology improved after heat treatment. Nucleating agents can increase the crystallinity of PLA but cannot improve its crystallization morphology. The findings indicate that at the same crystallinity, PLAs exhibit improved crystallization morphology and high heat resistance; these results can provide guidance for improving the heat resistance of PLAs and facilitate the design of new nucleating agents.

Sustainable Materials with Enhanced Mechanical Properties Based on Industrial Polyhydroxyalkanoates Reinforced with Organomodified Sepiolite and Montmorillonite

Microplastics have become one of the greatest environmental challenges worldwide. To turn this dramatic damage around, EU regulators now want to ensure that plastic itself is fully recyclable or biodegradable. The aim of the present work is to develop a biobased and biodegradable biocomposite based on commercial polyhydroxyalkanoates (PHAs) and nanoclays, with the objective of achieving a reduction of rancid odour while avoiding any loss in thermomechanical properties, thus tackling two key disadvantages of PHAs. This research aims at completely characterising the structural, thermal and mechanical behaviour of the formulations developed, understanding the compatibility mechanisms in order to be able to assess the best commercial combinations for industrial applications in the packaging and automotive sectors. We report the development of nine nanobiocomposite materials based on three types of commercial PHA matrices: a linear poly(3-hydroxybutyrate) (P3HB); two copolymers based on poly(3-hydroxybutyrate)-co-poly(4-hydroxybutyrate) (P3HB-co-P4HB); and nanoclays, which represent a different polar behaviour. Dispersion achieved is highly relevant compared with literature results. Our findings show impressive mechanical enhancements, in particular for P3HB reinforced with sepiolite modified via aminosilanes.